Hierarchical Surface Structures Research Articles

Attaining superhydrophobic and superoleophilic bronze surface by picosecond laser texturing and post-heat treatment

As a bearing material, bronze has high strength and hardness but is poor in anti-adhesion property. In this study, we propose a method to prepare a superhydrophobic and superoleophilic bronze surface by combining laser surface texturing and post-heat treatment. A picosecond laser was employed to produce pore arrays with varying spacings and depths on the bronze surface, which exhibited micro-nano hierarchical structures. A further post-heat treatment of the laser-textured sample at 150 °C in the ambient led to the formation of a superhydrophobic surface with a maximum water contact angle of 158° and with superoleophilicity. It was found that pore spacings played a significant role in forming the surface hierarchical structures, which were covered with the laser-ablated micro-nano particles. The pore depth, however, showed little influence on the surface wettability. Analysis of the surface chemical compositions by X-ray photoelectron spectroscopy (XPS) indicates that the C element mainly exists in the form of the C–C(H) group, which reduces the surface energy and leads to superhydrophobicity. It was also verified that the wettability transition of the bronze surface before and after heating was independent of the oxide transition. Rubbing tests were conducted to evaluate the durability of the surface hierarchical structure. Anti-icing and self-cleaning functions were demonstrated showing the potential of the developed method for preparing a superhydrophobic and superoleophilic surface.

Excellent hydrophobicity and high mobility of condensate droplets on hierarchical nanostructured surfaces: Insights from MD simulations

Comprehending the fundamental physical mechanisms behind condensation and the formation of suspended droplets on hierarchical structured surfaces is of paramount importance in the design of anti-frosting surfaces. In this study, we characterize the nucleation, growth and dynamic wetting behaviors of condensate droplets on hierarchical nanostructured surfaces by molecular dynamics simulation, and reveal that hierarchical structures facilitate the rapid formation and high mobility of suspended droplet during condensation. The mechanism underlying the formation of suspended droplets on hierarchical surfaces is unveiled, which can be attributed to the spontaneous dewetting transition induced by confined growth of individual droplets. Additionally, the impact of solid fraction and secondary structure distribution on condensation and dynamic wetting is systematically discussed. The results indicate that an increase in solid fraction or the number of secondary structures enhances the stability of suspended droplets and improves the droplet mobility. In particular, the presence of bottom secondary structures on sidewalls plays a crucial role in the formation of suspended droplets on hierarchical surface. It is expected that the above findings could provide valuable guidance for optimizing the design of functionalized surfaces with anti-frosting and self-cleaning performance.

The hierarchical dense structure induced high stability to NiCoB-based electrode for electrochemical energy storage

The construction of stable hierarchical surfaces through structural engineering is the key to improve reactive active sites and cycle stability to achieve high cycle performance of supercapacitors (SCs). In this work, the NiCo-LDH nanoflower as a structure guide agent was used to support NiCoB nanosheets to form a dense and stable hierarchical structure, thereby exposing more active sites and improving cycle stability. Due to the hierarchical stable surface structure, the NiCoB-0.3@NiCo-LDH-30 electrode has an excellent specific capacitance of 2710F g−1 at 1 A/g due to the excellent electrochemical active surface area (1259 mF cm−2), improving the OH– diffusion coefficient (2.4 × 10−9 cm2 s−1) and decreasing ionic diffusion barrier. After 5000 cycles, NiCoB-0.3@NiCo-LDH-30 electrode still has 92.6 % initial specific capacitance. In order to balance the energy density decrease caused by the capacitance imbalance between positive and negative electrodes, the cubed carbon (Co-C) derived from cobalt metal organic frameworks (Co-MOFs) as cathode with a good specific capacitance of 220F g−1 at 1 A/g is prepared. The assembled NiCoB-0.3@NiCo-LDH-30//Co-C hybrid SCs (HSCs), which are assembled with NiCoB-0.3@NiCo-LDH-30 electrode as anode and Co-C electrode as cathode, displays an energy density of 75 Wh kg−1 at a power density of 741 W kg−1.

Investigation of droplet boiling on superhydrophilic CuO multiscale hierarchical structured surfaces

This work presents the experimental investigation of droplet boiling characteristics on superhydrophilic surfaces. These surfaces are prepared on a copper substrate, and the boiling characteristics are studied and compared with the bare copper surface. Two types of superhydrophilic surfaces exhibiting needle-like (CuO-1) and sheet-like (CuO-2) nanostructures are prepared by the chemical etching oxidation technique. The hierarchical surface structures are characterized by carrying out SEM and XRD analysis. We employ high-speed imaging along with temperature measurement to characterize the heat transfer phenomenon. The surface temperature varies from 100 °C to 190 °C, and the Weber number is maintained constant at 2.78, corresponding to the gentle droplet impact regime. The effectiveness in the heat transfer performance of the different surfaces is characterized by measuring the critical heat flux (CHF) and the Leidenfrost point (LFP), and it is correlated with the surface properties viz. roughness, wettability, and porosity. The superhydrophilic surface alteration reduces the contact angle by about 99.7% compared to the bare surface. This reduction in contact angle corresponds to an increase in Critical Heat Flux (CHF) by 69.95% for CuO-1 and 47.17% for CuO-2, respectively, compared to bare copper. It is also seen that the LFP is delayed on the superhydrophilic surfaces, with an increase in the LFP temperature by 16.67% and 14.28% for CuO-1 and CuO-2 coatings, respectively. The effect of structures on the atomization and formation of secondary droplets is also presented. We report the contact coefficient (kw) for superhydrophilic surfaces for the first time, which is helpful in the theoretical prediction of CHF. These results show that significant improvement in heat transfer can be obtained in spray cooling and hot spot cooling applications without resorting to sophisticated microfabrication techniques.

Nano/Microstructuring of Nickel Electrodes by Combining Direct Laser Interference Patterning and Polygon Scanner Processing for Efficient Hydrogen Production

The present work utilizes direct laser interference patterning in conjunction with a polygon scanner system to fabricate micro‐ and nanostructures on the surface of nickel foils. A picosecond pulsed laser source with an average power of ≈470 W is used to pattern line‐like structures having spatial periods of 11.0 and 25.0 μm and a maximum structure depth of up to 15 μm. The scanning speed and the number of consecutive scans, ranging from 5 to 500, are varied in order to assess their influence on the structure formation process. Furthermore, the use of ultrashort pulses permits the production of hierarchical surface structures having up to four feature size levels because of incubation effects and growth of different types of laser‐induced periodic surface structures. 2D‐fast Fourier transforms are applied to scanning electron microscopy images for analyzing the evolution of features from the nano‐ to microscale. The method proposed here permits the reduction of 22% in the overpotential of the hydrogen evolution reaction, which linearly correlates to the drop in energy required to drive this chemical reaction.

How to Obtain High Load-Bearing Al-Cu Joints by Nanoscale Sculpturing

The electrochemical formation of high-mechanical-load-bearing Al-Cu joints and their characterization is presented in this paper. These Al-Cu joints rely on the mechanical interlocking between the Al and Cu layer obtained by nanoscale sculpturing of the Al joint partner, resulting in a hierarchical surface structure. The structure consists of cubes of various sizes acting like hooks. When enclosed by Cu the cubic Al hooks establish a rigid connection between the Al and Cu joint partners. In addition, the hierarchical cubic Al structures allow for a gradual transition from Al to Cu in the Al-Cu joint. Therefore, such Al-Cu joints exhibit an extraordinary load carrying ability compared to other Al-Cu joints.

Enhanced mitigation of cavitation erosion by means of femtosecond pulsed laser-induced hierarchical surface structures

Hierarchical structures were fabricated on brass surfaces by means of a straightforward 2-step laser-scribing process. We tested the ability of these surface structures to withstand cavitation erosion and compared their performance to untreated brass samples. We found that hierarchical surface structures reduced the eroded volume by a factor between 7.2 and 22.7 times when compared to untreated samples after 800,000 cavitation events. Additionally, the hierarchical surface structures reduced the erosion by a factor between 1.1 and 1.5 times when compared to samples patterned with only microchannel surface structures, for the same amount of cavitation events. Up to 800,000 laser-induced cavitation bubbles were generated at a fixed standoff distance of 0.5 to test the mitigation effect of the scribed surface structures on the eroded volume. The eroded volume was computed by means of confocal microscopy. The results show that additional roughness imposed by the hierarchical surface structure acts as an energy dissipator as observed by comparing the sizes of the higher order rebound cavitation bubbles. These findings provide a promising solution for protecting equipment from cavitation erosion.

Regulating porous structure of coal-derived carbon materials by a dual-activation for high performance supercapacitors

Porous carbon plays an important role in supercapacitors with its favorable electrical conductivity, highly porous structure and superior chemical stability. However, the deep and tortuous ultramicropores in porous carbon greatly restricts the transport and transfer of electrolyte ions, resulting in the inferior electrochemical performance. Therefore, we propose a facile and green chemical activation method that uses KHCO3 and Zn(CH3COO)2·2H2O as dual activators to modulate the porous carbon structure. The synergistic activation between KHCO3 and Zn(CH3COO)2·2H2O endows the obtained porous carbons with hierarchical porous structure, honeycomb-like morphology and large specific surface area (1282 m2 g−1). In the three-electrode system, the optimal sample displays superior rate performance (70 % capacitance retention @ 50 A g−1) and high specific capacitance (321 F g−1 @ 1 A g−1). Symmetric two-electrode configurations were tested in 6 M KOH electrolyte, splendid cycling stability was observed (100 % capacity maintained after 10,000 cycles at 5 A g−1). Moreover, the symmetric supercapacitor assembled with neat EMIM BF4 as the electrolyte reveals a high energy density of 33 Wh kg−1 @ 624.6 W kg−1. This work offers new insights to manipulate the morphology and pore structure of coal-derived porous carbon for high performance supercapacitor electrode.

Nanoarchitectonics of self-supporting porous carbon electrode with heteroatoms co-doped: For high-performance supercapacitors

Wood possesses a uniform hierarchical porous structure and high mechanical strength, rendering it an excellent precursor for the preparation of self-supporting carbon electrodes without binders and conductive agents. This paper presents an efficient method for synthesizing a self-supporting carbon electrode (HCW-0.7) with high specific surface area, hierarchical pore structure and abundant surface functional groups, utilizing simple hydrothermal pre-treatment and one-step thermochemical conversion process. The HCW-0.7 electrode demonstrates remarkable electrochemical performance, achieving an excellent specific capacitance of 298.52 F g−1 under a current density of 0.5 A g−1. The wood-based symmetrical supercapacitor (HSC) constructed with HCW-0.7 as the electrode has excellent energy density, power density and rate performance. At the power density of 287.5 W kg−1, HSC demonstrates an energy density of 9.43 Wh kg−1, exhibits its excellent electrochemical performance. Notably, even when subject to a higher power density of 5750 W kg−1, the energy density remains at 5.16 Wh kg−1. Furthermore, even after 20,000 charge and discharge cycles, HSC demonstrates a remarkable capacity retention rate of 96.24 %.

Hydrothermally synthetized WO3 coated stainless steel mesh for oil–water separation purposes

To separate oil–water mixtures especially in oil field operations, new energy-efficient methods are urgently required. Conventional separation techniques using demulsifiers for separation of oil–water mixtures or even use of membranes usually suffered from high cost and energy consumption, composition dependency of demulsifiers and fouling or inability of a single membrane to separate all types of oil–water mixtures. This research aimed to synthesize tungsten oxide-coated stainless steel mesh using the hydrothermal method, with a focus on evaluating its effectiveness in oil–water separation. The coating procedure was carried out using hydrothermal techniques, with an emphasis on investigating the impact of precursor concentration, pH levels, reaction temperature and duration, on the separation efficiency of the optimal coating solution. The hydrothermally coated stainless steel mesh was created within a polytetrafluoroethylene reaction vessel, submerged in a 150 ml aqueous solution containing 0.0094 mol of sodium tungstate di-hydrate at pH 3.0, achieved through the addition of hydrochloric acid. Additionally, 1 g of oxalic acid, acting as a chelating agent, was introduced. Subsequently, the mesh underwent a 4 h reaction at 220 °C and was subsequently annealed for 30 min in a 350 °C furnace. Remarkably, the resultant mesh exhibited an exceptional water separation flux of 9870 ± 15 L/hr/m2 when exposed to 1:1 v/v oil–water mixtures. This performance significantly outperformed previous filters designed for similar oil–water separation tasks. The mesh efficiently facilitated the passage of water through the oil–water mixture, achieving an efficiency rate exceeding 98 ± 1%. To gauge its wetting behavior, the hydrophilic/underwater oleophobic filter underwent static contact angle measurements. The filter's wetting mechanism was primarily attributed to its hierarchical surface structure, which enhanced surface hydrophilicity and roughness. Analytical techniques such as XRD, FTIR, and FE-SEM were employed to scrutinize the fabricated filter's composition. These analyses confirmed the successful creation of a nanostructured WO3 coating on both sides of the stainless steel mesh. Moreover, the utilization of commercially available chemicals and straightforward fabrication techniques underscores the promising potential of this approach for large-scale applications.

Cost-effective superhydrophobic ZnO films with adjustable wetting behaviors deposited via solution precursor plasma spray process

In this work, ZnO films featuring hierarchical micron−/nanometer-sized structures were deposited for adjusting wettability by a simple solution precursor plasma spray (SPPS) process using cost-effective zinc acetate solution. The effects of solution flow rate on the surface microstructures, surface roughness, crystalline orientation, and wetting behaviors of the films were investigated comprehensively. The results showed that high solution flow rate facilitated the formation of apparent hierarchical surface structures featuring more uniformly-distributed micron-sized protrusions and higher surface roughness. The increase of solution flow rate also promoted the crystalline growth along the non-polar (100) plane. With the solution flow rate increasing from 10 ml/min to 40 ml/min, the synergy of the surface structures and crystalline growth orientation resulted in a sharp decrease of the surface energy of the films from ~74.4 mJ/m2 to ~12.6 mJ/m2 and a dramatic elevation of water contact angles from ~130° to ~155°. The wetting states of different films were elucidated by correlating the wetting behaviors with the surface structures. The SPPS-deposited ZnO films showed high adhesion to water droplets, similar to the wetting behaviors of the petal effect, which could be used as a “mechanical hand” for non-loss microdroplet transfer. The work shows that SPPS represents a promising method to deposit cost-effective superhydrophobic films with adjustable wetting behaviors.

Direct Fabrication of Te-Doped Black Si with an Enhanced Photoelectric Performance by Femtosecond Laser Irradiation under Water.

Tellurium (Te)-doped black silicon (Si) with enhanced absorption and photoelectric performance over a broad wavelength range of 0.2-2.5 μm was obtained using femtosecond (fs) laser irradiation in liquid water. Prior to laser irradiation, the Si sample was covered with a Te thin film (thickness 200 nm) over an adhesion layer of Cr (thickness 5 nm). Surface analyses by scanning electron microscopy and three-dimensional confocal microscopy evidence the presence of hierarchical surface structures combining quasi-periodic stripes with a spatial period of about 5 μm and subwavelength laser-induced periodic surface structures directed in directions parallel and perpendicular to the direction of the laser polarization, respectively. Moreover, the incorporation of Te generates intermediate levels within the Si bandgap. The Te-doped black Si shows a significant enhancement of the absorption, which reaches values of about 48% in the UV and visible (0.2-1.1 μm) and 70% in the near-infrared (1.1-2.5 μm) spectral ranges, respectively, due to the synergistic effects of multiscale surface structures and Te incorporation. Moreover, the surface reflectance is reduced to almost zero across the entire spectrum. The Te-doped black Si sample is used to realize a photodetector which displays an impressive photoelectric capability, being characterized by a responsivity of 328 mA/W, and an external quantum efficiency of 49.27% at a voltage bias of -10 V for 1064 nm light illumination, with rising and falling times of 55 and 67 ms, respectively. These figures remarkably outperform the response of unprocessed Si under the same experimental conditions.

A REVIEW ON FABRICATION TYPES OF MICRO/NANO HIERARCHICAL STRUCTURES AND THEIR APPLICATIONS IN AEROSPACE ENGINEERING

This review paper discusses various nano/microstructures and fabrication techniques. The nano/ microstructure materials like nano/micropatterned polymer and hierarchical structured surfaces employ different fabrication processes which is the main purpose of this review paper to identify the best technique for Aerospace applications.. The common nano/micro patterned polymer surfaces fabrication technique is by using soft lithography. Hierarchical structured surfaces fabrication techniques are by using soft lithography, self-assembly and by drag reduction from shark skin. They have a special and excellent surface functions namely hydrophobicity, structure color, drag reduction, anti-adhesion, color camouflages and other features. Super hydrophobic surfaces are used for various applications, such as solar panels, cutlery, roof tiles, fabrics, self-cleaning windows, windshields, buildings paints, external paints for ships and others. The main applications in aerospace are the airfoil design, self-cleaning window glasses or paints and anti-corrosion metal surfaces. The methods employed to arrive on our specific applications are description on nano/micro hierarchical structures, useful natural replicas for these strictures, identifying their surface functions and unique benefits as well as the recommended fabrication processes and applications. The best application we found is the riblet fabrication used in airplanes and airfoils geometries. These hierarchical structured surfaces are fabricated by drag reduction from shark skin.

Engineering a hierarchically micro-/nanostructured Si@Au-based artificial enzyme with improved accessibility of active sites for enhanced catalysis.

The active site accessibility and high loading of gold nanoparticles (AuNPs) are key factors affecting the catalytic activity of supported AuNP-based catalysts. However, the preparation of supported AuNP-based catalysts with highly accessible active sites still remains a challenge. Herein, sphere-on-sphere (SoS) silica microspheres with a hierarchical structure, good dispersion and high surface density of thiol groups (10 SH nm-2) are prepared and used as a platform for the growth of high-density AuNPs. The obtained hierarchical Si@Au micro-/nanostructure consisting of 0.55 μm SoS silica microspheres and 7.3 nm AuNPs (SoS-0.55@Au-7.3) is found to show excellent peroxidase-mimicking activity (Km = 0.033 mM and Vmax = 34.6 × 10-8 M s-1) with merits of high stability and good reusability. Furthermore, the as-obtained SoS-0.55@Au-7.3-based system can sensitively detect hydrogen peroxide (H2O2) with a low detection limit of 1.6 μM and a wide linear range from 2.5 μM to 1.0 mM. The high catalytic activity, excellent stability and good reusability of SoS-0.55@Au-7.3 imply its great prospects in biosensing and biomedical analysis.

Advancing biomedical substrate engineering: An eco-friendly route for synthesizing micro- and nanotextures on 3D printed Ti–6Al–4V

This study investigates the impact of a combined approach involving sandblasting and electrochemical surface treatment using a deep eutectic solvent Ethaline, a eutectic mixture of choline chloride and ethylene glycol, on the surface characteristics of Ti–6Al–4V biomedical substrates fabricated through direct selective laser melting (DSLM). Research has focused on surface morphology, topography, chemical composition, and cell adhesion. The novel approach demonstrated the ability to create a hierarchical surface structure with both micro and nanopatterns. The rough edges resulting from the sandblasting process were effectively smoothed through subsequent electrochemical processing. Additionally, the issue of residual sand particles, which commonly arise in sandblasting procedures, was successfully addressed with the new method. The results indicated that Ti alloy samples subjected to sandblasting and electrochemical treatment in Ethaline exhibited improved surface hydrophilicity. In-vitro cell adhesion tests confirmed the potential for bio-inspired properties of DSLM-printed Ti–6Al–4V biomedical substrates achieved through the combination of sandblasting and electrochemical processing in Ethaline.

Multifunctional-regions integrated with Mn-Co-Ni ternary hydroxides as self-assembled electrodes for high-performance hybrid supercapacitors

High-performance supercapacitors require elaborate design for electroactive materials with hierarchical structure and multiple components. In the present work, hierarchical nanoarrays composed of MnCoNi LDH@CoNi LDH (MCNL@CNL) with enoki-mushroom-like structure were constructed by integrating the structural regions with complementary functions. The self-assembled electrodes were fabricated upon MCNL@CNL with MnCo LDH@ZIF-67 as precursor and nickel foam as supporter, which achieved a specific capacitance of 2126.7 F/g at 0.5 A/g. The assembled hybrid supercapacitor exhibited the maximum energy density and power density of 51.4 Wh/kg and 7500 W/kg within the voltage range of 0–1.5 V, respectively, and it provided cycling stability with high capacitance retention (104.1%) and Coulombic efficiency (101.1%) after 10,000 cycles. Based on the characterizations results, MCNL@CNL electrode endowed with fast mass transfer, high conductivity and rich electroactive sites was produced, and its induced synergy effect facilitated charge transfer and promoted specific capacitance. Moreover, the hierarchical structure and rough surface of the fabricated MCNL@CNL accelerated the ions/electrons diffusion, and the cross-growing nanosheets on the surface enhanced the affinity. This work provides a novel approach to designing and fabricating self-assembled electrodes with high-performance and lifetime for supercapacitors.

Hierarchical Surface Pattern on Ni-Free Ti-Based Bulk Metallic Glass to Control Cell Interactions.

Ni-free Ti-based bulk metallic glasses (BMGs) are exciting materials for biomedical applications because of their outstanding biocompatibility and advantageous mechanical properties. The glassy nature of BMGs allows them to be shaped and patterned via thermoplastic forming (TPF). This work demonstrates the versatility of the TPF technique to create micro- and nano-patterns and hierarchical structures on Ti40Zr10Cu34Pd14Sn2 BMG. Particularly, a hierarchical structure fabricated by a two-step TPF process integrates 400nm hexagonal close-packed protrusions on 2.5µm square protuberances while preserving the advantageous mechanical properties from the as-cast material state. The correlations between thermal history, structure, and mechanical properties are explored. Regarding biocompatibility, Ti40Zr10Cu34Pd14Sn2 BMGs with four surface topographies (flat, micro-patterned, nano-patterned, and hierarchical-structured surfaces) are investigated using Saos-2 cell lines. Alamar Blue assay and live/dead analysis show that all tested surfaces have good cell proliferation and viability. Patterned surfaces are observed to promote the formation of longer filopodia on the edge of the cytoskeleton, leading to star-shaped and dendritic cell morphologies compared with the flat surface. In addition to potential implant applications, TPF-patterned Ti-BMGs enable a high level of order and design flexibility on the surface topography, expanding the available toolbox for studying cell behavior on rigid and ordered surfaces.

Wetting-and scaling-resistant superhydrophobic hollow fiber membrane with hierarchical surface structure for membrane distillation

In this study, we address the challenge of wetting and scaling in membrane distillation (MD) by developing a robust superhydrophobic poly(vinylidene fluoride) (PVDF) hollow fiber membrane. To achieve this, we utilized co-extrusion technology and subsequent fluorination treatment to create micro-nanoscale surfaces. The fabrication process involved extruding a SiO2 suspension onto the outermost layer of a triple-orifice spinneret to create a hierarchical structure, followed by 1H,1H,2H,2H-perfluorooctyltrichlorosilane (FAS) modification to lower the membrane surface energy. This resulted in a highly water-repellant membrane, as evidenced by contact angle measurements of 153°, 147°, and 141° for water, sodium dodecyl sulfate (SDS) solution (0.4 mM), and saline SDS solution (0.4 Mm SDS and 35 wt% NaCl), respectively, indicating increased resistance to liquid penetration. Through direct contact membrane distillation (DCMD) experiments, we demonstrated that the PVDF/FAS membrane exhibited excellent wetting resistance to seawater (3.5 wt% of NaCl) with SDS at varying concentrations. Furthermore, the membrane effectively hindered the CaSO4 scaling by reducing both heterogeneous nucleation and the tendency of bulk crystal deposition on the membrane outer surface. Overall, the developed approach for fabrication of superhydrophobic PVDF hollow fiber membrane presents a promising solution for facile and scalable manufacturing of anti-wetting and anti-scaling MD membranes. This advancement has significant implications for enhancing the practical application of MD technology.

Nanocasting technique for imprinting a natural leaf pattern on biomimetic polyaniline to yield an artificial hierarchical surface structure for gas sensing

Hydrogen sulfide (H2S) posed substantial safety risks in industrial settings due to its odorless and toxic nature and necessitated vigilant detection. With the burgeoning importance of H2S gas sensing applications, this study focused on the synthesis and utilization of a novel biomimetic material aimed at advancing gas sensing capabilities. Biomimetic polyaniline (Bio-PANI) with an artificial hierarchical surface structure was fabricated through the innovative nanocasting technique. This technique involved the replication of the surface pattern of a natural Xanthosoma sagittifolium leaf (XSL) onto a PANI coating, achieved using a negative template. In comparison to PANI, Bio-PANI showcased higher specific surface area (160 m2/g versus 41 m2/g of PANI) and exhibited significantly amplified reversible redox and doping–dedoping capacities. The application of Bio-PANI and PANI coatings on interdigitated electrodes (IDEs) allowed for gas-sensing assessments. These evaluations encompassed as-prepared IDE sensor’s responsivity, selectivity, repeatability, and stability. Notably, the Bio-PANI-coated IDE sensor showed larger response (185% versus 27% of PANI toward a 10 ppm concentration of H2S), a consequence of their substantially larger specific surface area and greater electrochemical performances when contrasted with PANI-coated IDE sensor. In addition, Bio-PANI-coated IDE sensor exhibited better selectivity, repeatability, long-term stability, and moisture resistance.

3D Printed Bioinspired Hierarchical Surface Structure with Tunable Wettability

Abstract Nature has examples of impressive surfaces and interfaces with diverse wettability stemming from superhydrophilicity to superhydrophobicity. The multiscale surface structures found in biological systems generally have high geometric complexity, which makes it challenging to replicate their characteristics, especially using traditional fabrication techniques. It is even more challenging to fabricate such complex microstructures with tunable wettability. In this paper, we propose a method to tune the wettability of a micro-scale surface by changing the geometrical parameters of embedded micro-structures in the surface. By taking inspiration from an insect (springtails), we designed micropillar arrays with different roughness by adjusting geometric parameters such as reentrant angle, pitch distance, and the number of spikes and pillars. This study shows that, by changing geometrical parameters in microscale, the apparent contact angle, and hence the surface wettability can be calibrated. The microscale pillars were fabricated using a precise micro direct light processing (uDLP) three-dimensional (3D) printer. Different printing parameters were studied to optimize the geometric parameters to fabricate 3D hierarchical structures with high accuracy and resolution. By controlling the size of different features of the pillar, pillar number, and layout of the mushroom-shaped micropillars, the wettability of the surface is possible to be tuned from a highly nonwetting liquid/material combination to highly wetting material. Such wettability tuning capability expands the design space for many biomedical and thermofluidic applications.