This study examined the effects of electric pulse treatment (EPT) on solution-treated 2024 alloy. We found that the combined effect of non-uniform stress field caused by thermal expansion and localized Joule heating promoted the formation of helical dislocations. During the subsequent aging process, these severely deformed helical dislocations formed a network configuration, which accelerated the coarsening of the S phase, and the S phase also retained a helical shape. Compared to conventional solution-treated samples, the yield strength of the EPT samples increased by 24 % with almost no loss of fracture elongation. The increase in strength is primarily due to the increase of volume fraction of rod-shaped S phase,enhancing the matrix's resistance to deformation. This study proposes a simple and rapid method to adjust dislocation configurations and aging precipitation through electric pulses, offering new insights for the industrial application of aluminum alloys to swiftly enhance mechanical properties.
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