In China, several expressways have been designed as prefabricated box culverts with hinge connections, which have different structural features from the prefabricated culverts in other countries. The difference would contribute to the culvert–soil interaction of prefabricated box culverts, which could affect the earth pressure on the culvert. Based on the field test and numerical simulation method, a hinged prefabricated box culvert (HPBC) with a span of 4 m and a rise of 4 m was investigated, which was applied to the Xi-Yu expressway in China. The objective of this research was to investigate the vertical earth pressure on the top slab of the HPBC culvert at different backfill heights through the field tests. The FLAC3D software was employed to conduct further analysis of the effects of backfill height, backfill modulus, and foundation modulus on the vertical earth pressure on the top slab of HPBC. The differences between the HPBC and monolithic box culvert (MBC) were also examined. Furthermore, a revised method for calculating the vertical earth pressure on the top slab was put proposed and compared with the AASHTO method for calculating earth pressure on the top of culverts and the values taken from the Chinese culvert design code. The proposed method is capable of improving the accuracy of the earth pressure approach, making it more representative of actual conditions. Subsequently, the sensitivity analysis of backfill height, backfill modulus and foundation modulus to the vertical earth pressure concentration coefficient of the top slab was carried out by using the principle of orthogonal array analysis and the modified calculation method proposed in this paper. The findings of this study offer valuable insights into the determination of culvert top earth pressure of HPBC.
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