Thermal plasma vitrification of municipal solid waste incineration fly ash (MSWI FA) shows potential for effective dioxin degradation and heavy metal immobilization. However, the environmental risks posed by heavy metals released after vitrification remain understudied. This work investigates two types of MSWI FA—circulated fluidized bed fly ash (CFA) and mechanical grate furnace fly ash (GFA)—blended with waste glass and vitrified via thermal plasma treatment. The physical and chemical properties of the original FA and vitrified glasses (CFA-glass and GFA-glass) were analyzed. Environmental risks were assessed using the risk assessment code (RAC) and the overall pollution toxicity index (OPTI). Results showed that CFA, with higher Si and Al content, exhibited better vitrification than GFA. Plasma vitrification reduced chlorine content from 5.79 % and 10.59 % to 0.22 % and 0.16% due to Cl volatilization. Heavy metals with low boiling points, such as Cd and Pb, were significantly reduced, while high-boiling-point Cr, Ni remained and the acid resistance of vitrificated FA significantly deteriorated, which increased the potential leaching of heavy metals. In alkaline conditions, the OPTI value of CFA-glass dropped to 2, indicating a strong immobilization effect. This study provides critical insights for managing heavy metals in fly ash through thermal plasma vitrification.
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