Heat Pipe Research Articles

Ex Ante Construction of Flow Pattern Maps for Pulsating Heat Pipes

A novel methodology is proposed for the development of empirical flow pattern maps for pulsating heat pipes (PHPs), which relies on the concept of virtual superficial velocity of the liquid and vapour phases. The virtual superficial velocity of each phase is defined using solely the design and operational parameters of the pulsating heat pipe, allowing the resulting flow pattern map to serve as a predictive instrument. This contrasts with existing flow pattern maps that necessitate direct measurements of temperatures and/or velocities within one or more channels of the pulsating heat pipe. Specifically, the virtual superficial velocities are derived from the relative significance of the driving forces and the resistances encountered by each phase during flow. The proposed methodology is validated using flow visualisation datasets obtained from two separate experimental campaigns conducted on flat-plate polypropylene pulsating heat pipe prototypes featuring transparent walls and meandering channels with three turns, five turns, seven turns, and eleven turns, respectively. The PHP prototypes were tested for gravity levels ranging between 0 g and 1 g and heat inputs ranging from 5 W to 35 W. The proposed approach enables the identification of empirical boundaries for flow pattern transitions as well as the establishment of an empirical criterion for start-up.

THE PERFORMANCE AND ADVANCED COOLING TECHNIQUES FOR PHOTOVOLTAIC SOLAR PANELS

The high performance of the photovoltaic cell requires proper and efficient cooling because the electrical efficiency of the photovoltaic cell is affected by the operating temperature. Providing a suitable operating environment for the photovoltaic cell at a low temperature is necessary, which can be achieved using devices with highly effective thermal performance in which heat is transferred from the cell to the external surroundings via pulsating heat pipes, and this process leads to significant energy generation and the best efficiency of the photovoltaic unit. In this work, we use pulsating heat pipes with copper fins to achieve adequate cooling of the cell and make it operate at the best temperature, leading to a higher photovoltaic cell efficiency. The metal used for the pulsating heat pipes is copper, which has high conductivity needed to increase performance. The study showed that pulsating heat pipes are the most suitable options for cooling the photovoltaic cell, which leads to increasing its efficiency and increasing electricity production.

Experimental Investigation of Heat Pipe Flow Dynamics and Performance

Due to their safety, efficiency, and passive operation, heat pipes have found diverse applications that include nuclear microreactors. Heat pipes enable increased reliability in microreactors, as they eliminate the need for reactor coolant pumps and their associated auxiliary systems while resulting in a greatly reduced spatial footprint. Experimental work is needed to support and expedite the design and licensing of heat pipe microreactors, especially the validation of heat pipe performance, as key heat transfer components. The present work develops a comprehensive heat pipe experimental database covering a wide range of heat pipe operating conditions. In addition, two-phase thermosyphon experiments are conducted to serve as a benchmark for performance. The operating conditions are determined based on previously developed scaling laws for heat pipes and two-phase thermosyphons using low-temperature working fluids. The tested heat pipe is about 2 m long and equipped with in-house-developed annulus screen wicks. To allow for the investigation of heat pipe flow dynamics, various instruments are incorporated to acquire heat pipe pressures, pressure drops, and temperatures. In particular, a fiberoptic sensor is implemented to measure temperatures along the centerline of the entire heat pipe. The results can be directly applied to the advancement of numerical tools currently under development for heat pipe microreactor analysis.

Evaluation of the Heat Transfer Performance of a Device Utilizing an Asymmetric Pulsating Heat Pipe Structure Based on Global and Local Analysis

PHPs (pulsating heat pipes) are widely used as an efficient heat transfer element in equipment thermal management and waste heat recovery due to their flexibility. The purpose of this study was to design a heat transfer device that utilizes an asymmetric pulsating heat pipe structure by adjusting the lengths of selected pipes within the entire circulation pipeline. In the experiment, a constant temperature water bath was used as the heat source, with heat dissipated in the condensing section via natural convection. An infrared thermal imager was used to record the temperature of the condensing section, and the local wall temperature distribution was measured in different channels of the condensing section. Based on an in-depth analysis of the wavelet frequency, the following research conclusions are drawn: Firstly, as the heat source temperature increases, the start-up time of the pulsating heat pipe is shortened, the operating state changes from start–stop–start to stable and continuous oscillation, and the oscillation mode changes from high amplitude and low frequency to low amplitude and high frequency. These changes are especially pronounced when the heat source temperature is 80 °C, which is when the thermal resistance reaches its lowest value of 0.0074 K/W, and the equivalent thermal conductivity reaches its highest value of 666.29 W/(m·K). Secondly, the flow and oscillation of the working fluid can be effectively promoted by appropriately shortening the length of the condensing section of the pulsating heat pipes or the heat transfer distance between the evaporation and condensing sections. Third, under a low-temperature heat source, the oscillation frequency of each channel of a pulsating heat pipe is found to be low based on wavelet analysis. However, as the heat source temperature increases, the energy content of the temperature signal of the working fluid in each channel changes from a low- to a high-frequency value, gradually converging to the same characteristic frequency. At this point, the working fluid in the pipes no longer flows randomly in multiple directions but rather in a single direction. Finally, we determined that the maximum oscillation frequency of working fluid in a PHP is around 0.7 HZ when using the water bath heating method.

Influence of heat pipe layout parameters on the cooling effect of spontaneous combustion coal gangue dumps

Existing research has found that the number, insertion depth and angle, filling rate, and working fluid of heat pipe (HP) can affect the distribution of temperature field inside coal gangue dumps. However, there is relatively little research on the optimal arrangement of heat pipes (HPs) in coal gangue dumps. In response to the above issues, based on the theoretical model of HP heat transfer, the influence of HPs layout on the temperature field of coal gangue dumps is analyzed through a combination of numerical simulation and experiments, and the optimal layout of HPs is obtained. The results show that the presence of HPs can change the heat conduction path in a coal gangue dump and help the coal gangue dumps to dissipate heat in time. As the insertion spacing of the HPs decreases and the insertion depth of the HPs increases, the area of the spontaneous combustion danger zone (SCDZ) decreases, the maximum temperature value (Tmax) decreases, and the better the cooling effect. The influence of the insertion spacing of HPs on the spontaneous combustion volume of coal gangue dumps is greater than the influence of the insertion depth of HPs. When the insertion spacing of HPs is 3 m and the insertion depth of HPs is 7 m, the spontaneous combustion volume and the highest temperature point respectively decrease by 11755m3 and 302.57 ℃, and the cooling effect of coal gangue dumps is the best. Consequently, this study provides a reference for the design and optimization of coal gangue fire fighting engineering with HP application in the future.

Recent Progress on Air, Liquid, PCM, Heat Pipe, and Hybrid Modes of Thermal Management in Lithium-Ion Batteries

This study emphasises lithium-ion batteries, which have been the subject of extensive research due to their wide range of benefits, including extended life cycle, minimal discharge, and high energy density. However, the temperature sensitivity of the batteries presents a notable obstacle that can negatively impact their performance and longevity when operating under extreme conditions. To overcome this challenge, implementing an effective battery thermal management system (BTMS) is imperative. Battery thermal management is crucial for ensuring the safety and longevity of lithium-ion batteries, especially in high-demand applications like electric vehicles. This comprehensive review explores a variety of BTMS technologies, including air-cooling methods, liquid-cooling techniques, heat pipes, and PCM materials. While air-cooled BTMS is a safe and straightforward design, its lower heat capacity and thermal efficiency limit its use to low-capacity batteries. However, forced air-cooled BTMS is an excellent solution for high charging/discharging rates, as air flows through channels within the battery packs to optimize cooling. Liquid-cooled BTMS also shows promise, although designers must ensure the sealing cover is secure to prevent leaks. Heat pipes (HP) offer a unique approach to controlling battery temperature, while Phase change materials (PCM) thermal management is notable for its ability to absorb significant heat by latent heat. Hybrid cooling combines fins, nanofluids, PCM, and microchannels-based cooling and can significantly enhance battery performance under high charging/discharging rates. Furthermore, lithium-ion batteries are extensively used in various applications, including the Electric vehicle industry. Keeping the lithium-ion battery temperature within the optimal range is important and is accomplished by a suitable BTMS. Different methods, such as air cooling, Liquid cooling, Heat pipe, and PCM materials, are used in BTMS. An effective thermal management system and efficient battery model are absolutely necessary. Each of the techniques in BTMS has its own benefits and drawbacks. The effectiveness of thermal management configurations and methods can vary. Thus, evaluating performance and optimal configuration is crucial before implementation.

Single-Loop Triple-Diameter Pulsating Heat Pipes at Reduced Heat Input: A CFD Study on Inner Diameter Optimization

The geometric configuration, particularly the inner tube diameter, plays a significant role in the thermal performance of pulsating heat pipes (PHPs). Previous experimental research has demonstrated that single-loop triple-diameter PHPs (TD-PHPs) outperform single-loop single-diameter PHPs (SD-PHPs) and dual-diameter PHPs (DD-PHPs) in terms of thermal performance under moderate heating input powers ranging from 25 W to 75 W. However, a reduction in heat input from 75 W to 25 W leads to a diminished impact of TD-PHPs on the thermal performance. Therefore, to improve the overall performance of TD-PHPs, this study used two-dimensional transient computational fluid dynamics simulations to identify the optimal inner tube diameters for TD-PHPs at a low heat input by evaluating the thermal resistance of five TD-PHPs with various inner diameters. The findings reveal that the TD-PHP configuration exhibits minimum thermal resistance, with inner diameters of 4.5 mm for the upper arch (the condenser section), 4.0 mm for the wide branch, and 2.5 mm for the narrow branch, primarily due to its full circulation flow pattern. Furthermore, the overall heat transfer performance of the optimal TD-PHP was compared with that of an SD-PHP at low heat inputs (10 and 18 W), indicating that although the optimal TD-PHP shows lower thermal resistance, it does not significantly affect the start-up time.

Multiphysics Modeling of Heat Pipe Microreactor with Critical Control Drum Position Search

A multiphysics coupling methodology for heat pipe microreactors is presented in this work that includes a focus on a critical control drum position search routine and burnup capabilities. As the Serpent code is used for neutronics calculations, the recently developed GRsecant method for finding critical control drum positions is employed, which has explicit measures to manage the uncertainty introduced from the Monte Carlo calculation method. This work complements existing multiphysics modeling tools for heat pipe microreactors because it can be used to generate cross sections with fuel compositions determined by depletion with critical control drum positions. These methods are applied to a microreactor design motivated by the eVinciTM heat pipe microreactor. The convergence of the multiphysics coupling routine is analyzed at multiple burnup points. The multiphysics iterations with critical control drum search were observed to converge for all calculations performed in this work. Overall, the multiphysics coupling procedure enables the calculation of both thermal and neutronics characteristics with control drums in their critical positions for the core lifetime.

Effect of the self-rewetting fluids on heat transfer performance of gravity heat pipes with sintered porous wick

The distribution of the working fluid in a heat pipe directly affects the phase change heat transfer process. This paper explores how self-rewetting fluids (SRWF) and porous wicks affect the distribution of working fluids and heat transfer efficiency in gravity heat pipe (GHP). We sintered a porous wick onto the evaporator section and tested two working fluids: water and SRWF (3 % butanol aqueous solution). The filling ratio of the working fluid φ was varied from 11.5 % to 46 %. We found that at large filling ratios, porous wick surface will immerse in liquid, and at small filling ratios the heating surface will lack of liquid. Consequently, the GHP operates at a lower temperature at a filling ratio of 23 % compared to 11.5 % and 46 %. The type of working fluid significantly impacts the operating temperature and temperature uniformity. The Marangoni effect of the SRWF enhances the rewetting of the fluid in the porous wick, but this effect is only observed after the temperature reaches the inflection point (where the SRWF exhibits minimum surface tension). Before this point, the GHP operating temperature with SRWF is relatively higher than with water. Correspondingly, the temperature uniformity on the evaporator section is better when using SRWF. At φ = 23 %, Q = 500 W the temperature uniformity improved by 66 %. At Q = 660 W the evaporator heat transfer coefficient increased from 3991.6 W/m2K to 6130.5 W/m2K which is a 53.6 % improvement over water. We used an infrared camera to visualize the rewetting phenomenon of SRWF in the heated porous wick, confirming that SRWF can rewet the dry-out area, thus validating our hypothesis.

Fuzzy TOPSIS Optimization of MHD Trihybrid Nanofluid in Heat Pipes

Fuzzy TOPSIS Optimization of MHD Trihybrid Nanofluid in Heat Pipes

Experimental investigation and application potential analysis of vapor compression refrigeration integrated mechanically-driven loop heat pipe for data centers cooling

Experimental investigation and application potential analysis of vapor compression refrigeration integrated mechanically-driven loop heat pipe for data centers cooling

Thermal design of a solid-state power amplifier at Q-band

Abstract It is very difficult to cool a new solid-state power amplifier at Q-band, which is composed of some high-power monolithic millimeter-wave integrated circuit chips. Cu/Diamond carriers are used as the heat sinks of the chips, and two layers of heat pipes are sealed in the chassis to reduce the thermal resistance of the amplifier. The thermal design scheme is proved useful by simulating Flotherm and the temperature data from the infrared imager. The study provides an available way for the thermal design of a solid-state power amplifier.

Thermal Management Enhancement of Building-Integrated Photovoltaic Systems using Coupled Heat Pipe and Evaporative Porous Clay Cooler

The building-integrated photovoltaic (BIPV) panel systems often lead to a notable decline in PV panels efficiency and lifetime due to their temperature rise because of inadequate cooling. This study investigates the performance of innovative cooling strategy of using a coupled heat pipes and porous clay cooler and compare it with other related three BIPV cooling systems configurations including a conventional BIPV cooling with and without air gap and a pure evaporative porous clay cooling. The aim is to improve the PV panel cooling, ultimately reduce the PV temperature and enhance the overall performance of the BIPV system as well as reducing the building indoor temperature and boosting energy efficiency within the building. The system model, comprising sets of transient equations for the different system configurations, was solved using MATLAB and confirmed with previous experimental findings. The results indicate that comparing with the traditional BIPV system, using BIPV/Clay cooling systems and the hybrid BIPV/Clay-heat pipe cooling systems achieved peak PV temperature reductions of up to 14 °C and 14.7 °C, respectively. Additionally, these cooling methods led to a maximum interior room temperature reduction of approximately 14°C and an average decrease of 8°C. Moreover, the hybrid BIPV/Clay-heat pipe cooling system demonstrates superior performance compared to traditional BIPV system, achieving the highest improvements in PV electrical efficiency, output power, and exergy efficiency, with gains of 7.8%, 6.4%, and 8.4%, respectively. Further, when the hybrid BIPV/Clay-heat pipe cooling system was employed, the clay cooling efficiency and clay exergy efficiency values improved on average by 30.2% and 29.7%, respectively, compared to the BIPV/Clay cooling system in addition to the increase of the lifetime of the PV panels due to isolating it from the contact with the water/water vapor of the clay cooling system. However, this hybrid approach resulted in a rise in electricity production costs from 0.077 $/kWh to roughly 0.138 $/kWh and extended the payback time from 7.38 years to 13.6 years. But, despite its initial economic drawbacks, the hybrid BIPV/Clay-HP cooling system demonstrates considerable effectiveness and long lifetime compared to other cooling configurations.

Optimization of a cold thermal energy storage system with micro heat pipe arrays by statistical approach: Taguchi method and response surface method

Optimization of a cold thermal energy storage system with micro heat pipe arrays by statistical approach: Taguchi method and response surface method

Analytical Modeling of Temperature Field of SPMSM Based on Heat Pipe Cooling Technology

Analytical Modeling of Temperature Field of SPMSM Based on Heat Pipe Cooling Technology

Thermal Performance Optimization of Nano-enhanced Phase Change Material-Based Heat Pipe Using Combined Artificial Neural Network and Genetic Algorithm Approach

Thermal Performance Optimization of Nano-enhanced Phase Change Material-Based Heat Pipe Using Combined Artificial Neural Network and Genetic Algorithm Approach

Optimizing Heat Transfer in Heat Pipes Using Hybrid Nanofluids With Multi‐Walled Carbon Nanotubes and Alumina

ABSTRACTThis study investigates the thermal performance of heat pipes using hybrid nanofluids composed of multi‐walled carbon nanotubes (MWCNT) and aluminum oxide (Al2O3) nanoparticles. The aim was to assess the effects of nanoparticle concentration (0.1%–0.5%), filling ratio (60%–90%), heat input (50–80 W), and inclination angle (0°–90°) on thermal resistance and heat transfer coefficient (HTC). Hybrid nanofluids were prepared using ultrasonic homogenization, and their stability was confirmed by zeta potential analysis, showing a reduction from −60 to −48 mV over 30 days. Experimental results revealed that the thermal resistance decreased with increasing filling ratio and inclination angle, reaching a minimum of 0.80 K/W at a 90° angle, 90% filling ratio, and 80 W heat input. Similarly, the overall HTC increased with these parameters, peaking at 2250 W/m2 K under the same conditions. At a 0.5% nanoparticle concentration, the HTC improved by up to 40% compared with conventional fluids. The thermal conductivity of the hybrid nanofluid also rose significantly, from 0.7 W/m K at 30°C to 1.5 W/m K at 90°C, outperforming distilled water. These findings highlight the potential of hybrid nanofluids to enhance heat pipe efficiency, particularly in high‐power applications, by optimizing nanoparticle concentration, filling ratio, and inclination angle.

Numerical Study of a Wickless Heat Pipe for Cooling of Electronic Component

Numerical Study of a Wickless Heat Pipe for Cooling of Electronic Component

Application of Artificial Neural Networks in Predicting the Thermal Performance of Heat Pipes

The loss of energy by heat is a common problem in almost all areas of industry, and heat pipes are essential to increase efficiency and reduce energy waste. However, in many cases, they have complex theoretical equations with high percentages of error, limiting their development and causing dependence on empirical methods that generate a waste of time and material, resulting in significant expenses and reducing the viability of their use. Thus, Artificial Neural Networks (ANNs) can be an excellent option to facilitate the construction and development of heat pipes without knowledge of the complex theory behind the problem. This investigation uses experimental data from previous studies to evaluate the ability of three different ANNs to predict the thermal performance of heat pipes with different capillary structures, each of them in various configurations of the slope, filling ratio, and heat load. The goal is to investigate results in as many different scenarios as possible to clearly understand the networks’ capacity for modeling heat pipes and their operating parameters. We chose two classic ANNs (the most used, Multilayer Perceptron (MLP) network, and the Radial Basis Function (RBF) network) and the Extreme Learning Machine (ELM), which has not yet been applied to heat pipes studies. The ELM is an Unorganized Machine with a fast training process and a simple codification. The ANN results were very close to the experimental ones, showing that ANNs can successfully simulate the thermal performance of heat pipes. Based on the RMSE (error metric being reduced during the training step), the ELM presented the best results (RMSE = 0.384), followed by MLP (RMSE = 0.409), proving their capacity to generalize the problem. These results show the importance of applying different ANNs to evaluate the system deeply. Using ANNs in developing heat pipes is an excellent option for accelerating and improving the project phase, reducing material loss, time, and other resources.

The Influence of Temperature Disturbance on Space Inertial Sensors.

The TianQin program is an independently proposed space-borne detection initiative from China. The inertial sensor, as a crucial component, is susceptible to disturbances from temperature fluctuations, the impact of which on acceleration measurements remains elusive. Therefore, a comprehensive analysis on the influence of temperature disturbance is necessary to avoid errors in acceleration measurement. In this study, we proposed a complete scheme for calculating the level of acceleration noise. Based on the traditional temperature control scheme of using a heat pipe, we developed a systematic heat transfer simulation model to obtain the temperature signals. These signals can then be converted into the frequency domain and used to calculate the acceleration noise level within the target bandwidth. Our results indicate that, with a temperature control of 0.13 K/Hz1/2@1 mHz, the largest contributions to acceleration noise come from the outgassing effect, radiometer effect, and radiative pressure effect, in descending order. The total noise peak is 3.6×10-12 m/(s2⋅Hz1/2) at 1 mHz, which is more than three orders of magnitude higher than the TianQin target of 10-15 m/(s2⋅Hz1/2). This study provides new avenues for evaluating measurement errors and solutions for the TianQin program.