Grinding Angle Research Articles

Using modern technologies to improve the vegetable cultivator

This paper explores the selection of high-yielding potato varieties suitable for various soil and climatic conditions, the use of modern scientific technologies in their cultivation, the current state and significance of potato cultivation in the soil and climatic conditions of the Republic of Uzbekistan, and the importance of employing specific techniques such as a motoblock for potato cultivation in homesteads or small farms. The paper also presents the results of theoretical and experimental studies conducted on the study of the grinding angle of the cultivator softener paw. The research findings suggest that the optimal grinding angle for the vegetable cultivator softener claw should be within the range of 25º-30º, ensuring the necessary soil quality and minimal resistance of the working body. This study highlights the importance of selecting appropriate potato varieties and utilizing modern scientific technologies for successful potato cultivation in Uzbekistan.

The impact of the grinding angle of the soil dredging tool on its performance

This investigation explores the optimization of the backhoe blade's entry angle, addressing its crucial role in enhancing energy efficiency and operational effectiveness in subsoil manipulation - a fundamental aspect of agricultural tillage technologies. Utilizing an integrated approach that combines detailed field experiments with robust theoretical simulations, the study methodically quantifies the effects of angular variations on energy demands and mechanical performance during soil dredging. Our results reveal precise angular configurations that offer optimal reductions in energy use while significantly improving the disruption and aeration of the subsoil layer. This optimization contributes directly to the development of advanced, precision-engineered agricultural implements aimed at boosting sustainability and productivity in farming practices. Furthermore, the outcomes of this research provide pivotal insights into soil health management strategies, potentially influencing crop yield through improved root penetration and water absorption. These findings are expected to serve as a benchmark for future innovations in agricultural machinery design, aligning with global trends towards more sustainable agricultural practices and enhanced food security. This study sets a new standard for agricultural tool engineering, paving the way for transformative changes in the sector.

High-sensitivity optical fiber SPR sensor with cascaded biconical fiber and hetero-core structure for simultaneous measurement of seawater salinity and temperature

A novel dual-channel optical fiber surface plasmon resonance (SPR) sensor, which achieves high-sensitivity simultaneous measurement of seawater salinity and temperature, was designed and verified. The hetero-core structure based on no-core fiber (NCF) with 40 nm thick Au film and polydimethylsiloxane (PDMS) overlaying was utilized to excite the SPR effect and serve as the temperature sensing channel. In order to effectively separate from the temperature SPR dip, a silver/gold bimetallic film was deposited on the surface of the biconical fiber with a grinding angle of 14° to construct the salinity channel cascaded with the temperature channel, where the metal thickness was determined as Ag/Au: 30 nm/10 nm. The simulation and experimental results showed that the bimetallic film used in this article can significantly improve the figure of merit (FOM) of the sensor compared with the optical fiber SPR sensor deposited with a single kind of metal film. In addition, further experimental results on salinity and temperature indicated that the proposed sensor had a salinity sensitivity of 0.73 nm/‰ and a temperature sensitivity of −2.43 nm/℃, and demonstrated the advantages of ease of manufacturing, acceptable repeatability, and good stability. Therefore, the proposed dual-channel optical fiber SPR sensor has high research value and application prospects in the field of ocean measurement.

Reduction in Energy Consumption Due to Modernized Cultivation Aggregates

The article presents the effect of using a tillage tool with skimmers, second stage skimmers, and bodies (double-deck plow) on the reduction of traction resistance and energy consumption by at least 1.1 kN, i.e., 3.3%. In addition, the statistical characteristics of the plowing depth and the width of the longitudinal profile of the field are stabilized. The use of agricultural machinery with skimmers, secondary skimmers, or bodies ensures even distribution of plowing depth fluctuations. The use of a plow without skimmers mounted on it leads to a regular and significant increase in the spread of fluctuations in the working depth and cross-section of the field. The normalized correlation function of this process is characterized by the presence of a noticeably marked periodic component. When the plow is used without skimmers mounted on it, the working period of the unit practically corresponds to the working width of the tillage tool. The use of skimmers with a grinding angle of 25° causes its deformation in the soil environment, which results in stratification, not shearing. This ensures a statistically significant and regular decrease in the traction resistance of the plow.

Justification of the bottom softening parameters of working organ with a sloping column

At present, cultivator plows used in horticulture in Uzbekistan have a number of serious shortcomings. Their quality of work does not meet agrotechnical requirements. The purpose of study is to substantiate the parameters of lower ripper the working body with an inclined rack. The authors proposed a working body with an inclined rack, equipped with upper and lower rippers. The lower ripper loosens the lower soil layer. The scheme of a plow-ripper with improved working bodies is given. Theoretical studies were carried out using the laws of theoretical mechanics. In experiments, the height of irregularities at the bottom of arable land and traction resistance were taken as a criterion for evaluating the performance of a plow-ripper. Based on the results of theoretical studies, dependencies were obtained that allow determining the parameters lower ripper. According to the results of this proven research, the coverage width the bottom softener is in the range 9.5-9.9 cm, and its grinding angle is in the range of 16,3-27º, in order to ensure the required level of coulters in the bottom the plow. The angle of installation the blade in relation to the direction of movement should be 30º.

High-sensitivity biconical optical fiber SPR salinity sensor with a compact size by fiber grinding technique

For seawater salinity measurement, a high-sensitivity, ultra-compact, and corrosion-resistant biconical optical fiber surface plasmon resonance (SPR) sensor deposited with a 40 nm thick gold film based on fiber grinding technique was fabricated and demonstrated in this article. The ultra-compact biconical sensing structure with different grinding angles were fabricated by applying the optical fiber grinding machine, and the length of the sensing region was only hundreds of microns. The experimental results indicated that when the grinding angle was 14°, the sensor showed the highest sensitivity: a high refractive index sensitivity of 3965 nm/RIU and a high salinity sensitivity of 0.6898 nm/‰. Meanwhile, this biconical sensor had acceptable repeatability and stability. Therefore, this article demonstrated the feasibility of the biconical structure to improve the sensitivity of fiber-based SPR sensors, and provided a novel and practical solution for seawater salinity measurement.

Theoretical Analysis of Grinding Wheel Deflection Angle on Peripheral Grinding Parameters and Grinding Force

The peripheral surface of the grinding wheel can grind the rail according to the envelope of the contour of the rail surface, thus a fuller and smoother rail surface can be obtained. Specifically, a better grinding effect can be obtained in that the end face of the grinding wheel deviates from the longitudinal section of the rail at a certain angle. Based on the traditional grinding technology theory, the mathematical models of the peripheral grinding parameters (kinematic contact arc length, wheel-rail grinding contact area, and maximum undeformed chip thickness) and the grinding force are established, in which the angle exists between the grinding wheel end face and the rail longitudinal section. The main influence of grinding wheel circumferential speed, grinding wheel kinematic speed, and the deflection angle of the grinding wheel end face on the grinding parameters and the force are analyzed. The result shows that: when there is angle θ in the models, the ratios of peripheral grinding parameters between up-grinding and down-grinding varies monotonically with the increase in vm, and their maximum variation range is about 12%, vs has the greatest influence on the peripheral grinding parameters, and the maximum variation range of the ratios is about 20% when the vs is 10 m/s. With the increase in the grinding width, Fa’ cannot be ignored and will increase gradually with the increase in angle θ. The analysis and conclusion have guiding significance for the structural design, grinding control strategy, and experimental research regarding rail curved surface grinding equipment.

Simulation research on temperature field and stress field during rail grinding

The rail grinding process generates a large amount of heat, which could lead to heat damage on the ground rails. But, the whole temperature field of rail ground by the grinding train has not been explored in detail. In the present study, finite element models of a rail and grinding wheel were established to simulate the rail grinding process. The temperature field and the thermo-mechanical coupling stress during rail grinding, and the residual stress after grinding were studied. Furthermore, through simplifying grinding wheels into heat sources, the temperature field of rail ground by a whole grinding train was investigated as well. The results indicated that the grinding temperature and the residual stress increased with the grinding depth and rotational speed, but decreased with the feed speed and radius of rail head. The thermo-mechanical coupling stress increased with the radius of rail head and grinding depth, and decreased with the rotational speed and feed speed. When ground by the whole grinding train, the increase in the number of grinding wheels at the same grinding angle and adjacent angles could lead to a rise in temperature on the rail surface. The speeds of grinding train and the rail head radius also have an influence on the temperature. The optimal feed speed of the grinding train should be below 12 km/h for R300, 16 km/h for R80, and 18 km/h for R13. The results could be used to optimize the grinding parameters and grinding pattern in the field.

Determination of the rational profile of fine-module ratchet teeth when cutting with a rack-type tool

The article analyzes the mathematical expressions describing the process of shaping the edges of the outer fine-module ratchet teeth when cutting with a rack-type tool. Mathematical dependencies are received for calculating the length of straight segments of the front and back edges of ratchet teeth, allowing one to determine their rational profile at the design stage. The initial data for the calculations are: the radius of the workpiece circumference, passing through the dedendum of the internal teeth; a gradient angle of the front and back edges of the tooth and their grinding angle; ratchet engagement module. The use of fine-module ratchet teeth with a rational profile makes it possible to increase the load capacity of the ratchet engagement.

Research on the performance of a novel SPR sensor based on graded index multimode fiber

PurposeThis paper aims to propose and demonstrate a novel surface plasmon resonance (SPR)-sensing approach by using the fundamental mode beam based on a graded index multimode fiber (GIF). The proposed SPR sensor has high sensitivity and controllable working dynamic range, which expects to solve the two bottlenecks of fiber SPR sensor, including low sensitivity and the difficulty in multichannel detection.Design/methodology/approachThe low-order mode of the GIF to SPR sense, which keeps the sensitivity advantage of the single-mode fiber SPR sensor, is used. By using this new SPR sensor, the effect of light incident angle and gold film thickness on working dynamic range was studied. According to the study results, the smaller is the incident angle, the larger is the SPR working dynamic range and the longer is the resonance wavelength with a fixed gold film thickness; the larger is the gold film thickness, the longer is the resonance wavelength with a fixed grinding angle. After the parameter optimization, the sensitivity of these two parameter-adjusting methods reach 4,442 and 3031 nm/RIU.Originality/valueWhen the grinding angle of the GIF increases, the dynamic range of the resonance wavelength increases and has a redshift, sensitivity increases, and the resonance valley becomes more unobvious with a fixed gold film thickness. Similarly, when gold film thickness increases, the dynamic range of the resonance wavelength increases and has a redshift, sensitivity increases, and the resonance valley becomes more unobvious with a fixed grinding angle. These adjusting performance aforementioned lay the foundation for solving of the fiber-based SPR multichannel detection and increasing of the fiber-based SPR sensor sensitivity, which has a good application value.

Influence of environmental friendly multiphase lubricants on the friction and transfer layer formation during sliding against textured surfaces

Both surface texture and multiphase lubricants (additives in base oil) influence the friction and wear performance during sliding. However, the synergy of their interaction is still unknown. In the present investigation, an effort is made to understand the influence of environmental friendly multiphase lubricants on the friction and transfer layer formation during sliding against various surface textures. In this study, unidirectional surface textures were created and sliding tests were conducted against various grinding angles of the unidirectional texture. The sliding tests were conducted in multiphase lubricants consisting of canola oil (biolubricant) and nano-additives (graphene) at various concentrations. The results showed that the coefficient of friction (COF) and transfer layer formation was influenced by the grinding angle. However, it was found that this influence can be minimized by using an optimum concentration of graphene in canola oil. A minimum COF of 0.05 ± 0.01 could be achieved for various grinding angles by utilizing a specific concentration of graphene. It was found that a high concentration of Gr (3 wt%) was required when sliding at 0° and a low concentration of Gr (1 wt%) was required when sliding at 45° to achieve the minimum COF. This was attributed to the variations in asperity and Gr additive interaction when sliding at different grinding angles. The present study details the observed friction and transfer layer formation results and analyzes the mechanism of multiphase lubrication during sliding at various grinding angles. An asperity interaction model for sliding against various grinding angles and in a multiphase lubricant with varying additive concentrations has also been presented.

Research on machining topography of point grinding based on correlation function method

Point grinding uses the point contact to shape surface topography of workpiece which has high machining precision. Its surface topography has a close relation with its service performance. In order to study the topography of point grinding, these authors carried out the experiment and established a new assessing model based on the correlation function method. The inner characteristics of topography are revealed by self-correlation and mutual correlation function method and its mechanism is analyzed. The study shows that the topography of point grinding has obvious periodical portions, which means it is consistent and uniform. The mutual correlations of every direction show the surface topography of point grinding is isotropic. Point grinding surface has better consistency under larger included angle and smaller grinding depth. And it has better isotropy under larger included angle. Surface roughness has the opposite rule from the consistency and isotropy. The influence of point grinding angle on surface topology is much larger than grinding depth.

A prediction method of rail grinding profile using non-uniform rational B-spline curves and Kriging model

Non-uniform rational B-spline (NURBS) curves are combined with the Kriging model to present a prediction method of the rail grinding profile for a grinding train. As a worn rail profile is a free-form curve, the parameterized model of a rail profile is constructed by using the cubic NURBS curve. Taking the removed area of the rail profile cross-section by grinding as the calculation index of the grinding amount, the grinding amount calculation model of a grinding wheel is established based on the area integral formula of the cubic NURBS curve. To predict the grinding amount of a grinding wheel in different modes, a Kriging model of the grinding amount is constructed, taking the travel speed of a grinding train, the grinding angle and grinding pressure of a grinding wheel as the variables, and considering the grinding amount of a grinding wheel as the response. On this basis, the prediction method of the rail grinding profile is presented based on the order-forming mechanisms. The effectiveness of this method is verified based on a practical application.

Two-Channel SPR Sensor Combined Application of Polymer- and Vitreous-Clad Optic Fibers.

By combining a polymer-clad optic fiber and a vitreous-clad optic fiber, we proposed and fabricated a novel optic fiber surface plasmon resonance (SPR) sensor to conduct two-channel sensing at the same detection area. The traditional optic fiber SPR sensor has many disadvantages; for example, removing the cladding requires corrosion, operating it is dangerous, adjusting the dynamic response range is hard, and producing different resonance wavelengths in the sensing area to realize a multi-channel measurement is difficult. Therefore, in this paper, we skillfully used bare fiber grinding technology and reverse symmetry welding technology to remove the cladding in a multi-mode fiber and expose the evanescent field. On the basis of investigating the effect of the grinding angle on the dynamic range change of the SPR resonance valley wavelength and sensitivity, we combined polymer-clad fiber and vitreous-clad fiber by a smart design structure to realize at a single point a two-channel measurement fiber SPR sensor. In this paper, we obtained a beautiful spectral curve from a multi-mode fiber two-channel SPR sensor. In the detection range of the refractive rate between 1.333 RIU and 1.385 RIU, the resonance valley wavelength of channel Ⅰ shifted from 622 nm to 724 nm with a mean average sensitivity of 1961 nm/RIU and the resonance valley wavelength of channel Ⅱ shifted from 741 nm to 976 nm with a mean average sensitivity of 4519 nm/RIU.

Segmented detection SPR sensor based on seven-core fiber.

By using a seven-core fiber (SCF), we propose and demonstrate a novel segmented detection SPR sensor, which solves two bottlenecks about the fiber SPR sensor of low sensitivity and the difficulty in the multichannel detection. The proposed sensor has ultra high sensitivity and wide detection range because of employing the segmented detection technology. Besides that, the proposed sensor employs reflection-type time division multiplexing (TDM) technology in fiber multichannel detection for the first time. We couple light into and out of the six circularly symmetric distributed cores of the seven-core fiber to realize the three channel SPR sensing and testing. This three-channel SPR sensor has the advantages of detecting biochemical or multi analytes reactions and eliminating the distractions due to temperature fluctuations or sample composition variations and adsorption of non-target molecules to the sensor surface. This SPR sensor also has the advantages of online monitoring by inserting into the blood vessel because of its small size. Furthermore, this paper has deeply researched the relationship between the refractive index of the solution to be measured, the grinding angle of the sensing channel, the sensitivity and the detection range. In this paper, we propose a novel segmented detection method which realizes the wide detection range with the wider refractive index range of 1.333~1.395 and the narrower working bandwidth of 250nm compared with the common SPR sensor, the average sensitivity and the maximum sensitivity of the sensor reach 7387.1nm/RIU and 8502.5nm/RIU respectively.

Multi-channel SPR sensor based on the cascade application of the Single-mode and multimode optical fiber

ABSTRACT We propose and demonstrate a multi-channel SPR sensor based on the cascade application of the single-mode and multimode optical fiber. At this article, we studied the relationship between the gold film thickness and the sensing performance of the multimode fiber-based SPR sensor, the larger is the gold film thickness, the longer is the resonance wavelength, and the better is the sensitivity. We also studied the relationship between the grinding angle of the single mode optical fiber and the sensing performance of the single mode fiber-based SPR sensor, the larger is the grinding angle, the longer is the resonance wavelength, and the better is the sensitivity. Based on the above research, the reflected light of the single mode fiber-based SPR sensor is injected into the multimode fiber, and the multi-channel fiber-based SPR sensor is realized by fabricating transmitted SPR sensor on the multimode fiber. We realize the designable dynamic range adjustment by the cascade application of the single-mode and multimode optical fiber, and the sensitivity keeps constant. When the thickness of the gold film on the multimode fiber is 35 nm and the grinding angle of the single mode fiber is 16°(the gold film on the single mode fiber has a fixed thickness of 50 nm), the sensitivity of the two sensing zone on the multi-channel SPR sensor reach 2115 nm/RIU and 5212 nm/RIU respectively.

Optimal design of rail grinding patterns based on a rail grinding target profile

Based on the grinding target profile of the rail and the grinding capacity of a single grinding stone, a numerical calculation method for rail grinding patterns that includes grinding angle and grinding power of each grinding stone of the GMC96 rail grinding train was designed and established. By means of this numerical method, the grinding pattern of each grinding pass was optimized and the rail head profile after grinding was calculated. Furthermore, a method for the evaluation of the grinding quality is provided. The results indicate that in multipass rail grinding, a sequence of grinding passes – where the greatest grinding effort is applied on the earlier passes, with the last pass applying reducing levels of grinding effort – produces the highest conformance to the target grinding profile. For example, when rail grinding is planned for two passes, applying 60% of the total grinding effort on the first pass and 40% on the second pass decreases the final grinding error by 7.3%.

Numerical modelling of orthogonal cutting: application to woodworking with a bench plane.

A numerical model for orthogonal cutting using the material point method was applied to woodcutting using a bench plane. The cutting process was modelled by accounting for surface energy associated with wood fracture toughness for crack growth parallel to the grain. By using damping to deal with dynamic crack propagation and modelling all contact between wood and the plane, simulations could initiate chip formation and proceed into steady-state chip propagation including chip curling. Once steady-state conditions were achieved, the cutting forces became constant and could be determined as a function of various simulation variables. The modelling details included a cutting tool, the tool's rake and grinding angles, a chip breaker, a base plate and a mouth opening between the base plate and the tool. The wood was modelled as an anisotropic elastic-plastic material. The simulations were verified by comparison to an analytical model and then used to conduct virtual experiments on wood planing. The virtual experiments showed interactions between depth of cut, chip breaker location and mouth opening. Additional simulations investigated the role of tool grinding angle, tool sharpness and friction.

Single-asperity contributions to multi-asperity wear simulated with molecular dynamics

We use a molecular dynamics approach to simulate the wear of a rough ferrite surface due to multiple hard, abrasive particles under variation of normal pressure, grinding direction, and particle geometry. By employing a clustering algorithm that incorporates some knowledge about the grinding process such as the main grinding direction, we can break down the total wear volume into contributions from the individual abrasive particles in a time-resolved fashion. The resulting analysis of the simulated grinding process allows statements on wear particle generation, distribution, and stability depending on the initial topography, the grinding angle, the normal pressure, as well as the abrasive shape and orientation with respect to the surface.

Reflective-distributed SPR sensor based on twin-core fiber

We propose and demonstrate a reflective-distributed surface plasmon resonance (SPR) sensor based on the twin-core fiber. Firstly, we study the effects of the fiber dual tapered (DT) probe grinding angle on the SPR dynamic range. The results show that for larger grinding angles, the resonance wavelength increases, resulting in a higher testing sensitivity. By using this method, we can make the sensor operate in an optimal waveband. Secondly, on the basis of the results above, we grind the DT probe to be an asymmetric wedge shape to configure two grinding angles (6° and 17°) to realize the distributed sensing. Results show that, with the refractive index detecting a range of 1.333–1.385, we can get two separated sensing zones, 591–715nm and 729–966nm, the testing sensitivity are 2385nm/RIU and 4558nm/RIU respectively. By using this method, we can detect multiple analytes in the same sensing area simultaneously, besides that we can also effectively compensate for the errors caused by background index interference, and the refractive index change resulting from the non-specific binding, or physical absorption and others. It worth to say that by using this method, we can adjust and control the resonance wavelength by changing the fiber grinding angle, while keeping the testing sensitivity is not reduced. For practical applications, this reflective distributed fiber-based sensor is much suitable for biochemical sensing, it has small size and can enter a small testing spaces (μm scale). The diameter of the twin-core fiber is the only 125μm, which helps to be integrated into a micro-fluidic chip. In this paper, we integrate the fiber probe into an infusion needle to simulate blood vessels on-line monitoring.