Green Corrosion Inhibitor Research Articles

Evaluation of cactus mucilage as a green corrosion inhibitor for copper in sulfuric acid environment

This study investigates the corrosion inhibition performance of cactus mucilage for copper in 0.5 M H2SO4 solution. The cactus mucilage was extracted using a pure water extraction method and characterized using FTIR and GC-MS analyses. The inhibition efficiency was evaluated using potentiodynamic polarization and EIS techniques, while surface morphology was analyzed using SEM and AFM. The potentiodynamic polarization results revealed that cactus mucilage acts as a mixed-type inhibitor, with inhibition efficiency increasing from 78.6% at 100 mg L-1 to 94.5% at 600 mg L-1. The EIS measurements showed a significant increase in charge transfer resistance from 0.56 k? cm-2 in the uninhibited solution to 8.26 k? cm-2 with 600 mg L-1 cactus mucilage. The adsorption of cactus mucilage on the copper surface followed the Langmuir isotherm model, with a strong adsorption equilibrium constant of 23.6 × 103 M. Compared to other green inhibitors, cactus mucilage exhibited superior inhibition efficiency and sustainability advantages, making it a promising eco-friendly alternative for copper corrosion protection.

Ruta graveolens Plant Extract as a Green Corrosion Inhibitor for 304 SS in 1 M HCl: Experimental and Theoretical Studies

This study evaluated the corrosion inhibitory effects of Ruta graveolens leaf extract for 304 stainless steel in 1 M HCl. The analysis of the leaf extract using HPLC indicated that the primary compounds present in the leaf extract were rutin, caffeic acid, p-coumaric acid, and apigenin. The inhibition efficiency (IE%) of the extract was studied using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and computational simulation (density functional theory, DFT). The effects of the inhibitor concentration and solution temperature were investigated. The results indicated that the IE% increased for increasing concentrations of the extract, while the reverse was true with increasing temperatures. At 25 °C and a 600 ppm extract concentration, the results indicated a maximum inhibition efficiency of 95%, 98%, and 96% by weight loss, potentiodynamic polarization, and EIS techniques, respectively. SEM observations showed a significant change in the surface morphology of the 304 SS with and without the addition of the inhibitor compound. At all temperatures, the adsorption of the inhibitor components onto the 304 SS surface was found to follow the Langmuir isotherm model, and the inhibition process was governed by physical adsorption. Furthermore, chemical interactions between the inhibitor and the 304 SS steel surface were elucidated via density functional theory (DFT) calculations.

Insight into the Corrosion Inhibition Performance of Pistia stratiotes Leaf Extract as a Novel Eco-Friendly Corrosion Inhibitor for Mild Steel in 1 M HCl Solution

In this research, the Pistia stratiotes leaf (PSL) extract was evaluated as a green corrosion inhibitor for the corrosion of mild steel in 1 M HCl using electrochemical measurements and surface characterization. Electrochemical impedance spectroscopy (EIS) spectra showed that the inhibitory activity of the phytochemical compounds enhanced with increasing concentration up to 400 ppm, which was reflected in the increase in the charge transfer resistance and double-layer capacitance. Regarding the effect of immersion time, EIS results indicated that the persistence of the PSL extract was between 4 h and 8 h of exposure time. From polarization curve (PCC) results, the best performance of the corrosion inhibitor was achieved at 400 ppm with an inhibition efficiency of 93.7%. The PSL extract acted as a mixed-type corrosion inhibitor. The adsorption of the phytomolecules on the metal surface obeyed the Langmuir isotherm through a mixed mechanism (physical and chemical interactions) dominated by physisorption. Scanning electron microscopy (SEM) examinations and energy-dispersive X-ray spectroscopy (EDS) elemental analysis of the corroded samples confirmed the anticorrosive protection of the PSL extract. Chemical characterization of the PSL extract by GC-MS revealed the presence of phytol, steroids, and aromatic and long-chain unsaturated fatty acid esters, in order of abundance. Chemical quantum calculations by DFT allowed for determining that the phthalic acid, di(2-propylpentyl) ester compound has the most significant potential to act as the main active component in corrosion inhibition activity.

Corrosion Inhibition and Adsorption Behaviour of Centrosema pubescens Leaf Extract for Copper in HCl Solution

Study’s Excerpt In this study, Centrosema pubescens leaf extract (CPE) has been confirmed as eco-friendly and efficient green inhibitor for copper corrosion in hydrochloric acid. Detailed thermodynamic analysis, revealed that CPE adsorption follows a Freundlich isotherm model. SEM-EDX and FTIR characterizations confirmed the formation of a protective layer confirming the potentials of the plant extracts in sustainable corrosion prevention. Full Abstract The anti-corrosion behaviour of Centrosema pubescens leaf extract (CPE) on copper in 1.5 M hydrochloric acid was investigated using weight loss method at different temperatures, followed with scanning electron microscopy (SEM) surface characterization connected with energy dispersive X-ray spectroscopy (EDX). The Fourier transform infrared spectrum of CPE was obtained. CPE inhibition effectiveness depends on the temperature and its concentration. CPE restrains the copper corrosion with 94.26 % inhibition efficiency at 1.0 g/L of CPE and at 303 K. For the CPE-inhibited system, a higher activation energy (Ea) value (range of 31.09 to 38.70 kJmol-1) compared to 20.34 kJmol-1 of the blank solution was obtained. The reaction process is spontaneous and endo thermic, as indicated by the ΔH, ΔS and ΔG values calculated. CPE adsorption behaviour fitted best into Freundlich isotherm.

Ajuga orientalis L. Extract as a Green Corrosion Inhibitor of Aluminum in an Acidic Solution: An Experimental and DFT Study

The inhibitory effect of A. orientalis L. extract (AO) on aluminum corrosion in a 1.0 M HCl solution was investigated utilizing weight loss, electrochemical polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). The results show that AO is a potent inhibitor in an acidic environment, and that the inhibition potency increases with concentration. Temperature investigations showed that, in an acidic medium, the efficiency decreased, increased, and then decreased as the temperature rose. Adsorption isotherms from Freundlich, Temkin, El Awady, and Redlich–Peterson (R-P) approximated the inhibitor’s adsorption properties. For the inhibitory behavior, a physical and chemical adsorption mechanism is proposed. The adsorption process’s thermodynamic parameters (Ea, ΔH*, and ΔS*) were determined and explained. The inhibitor, AO, was identified as a mixed-type (anodic and cathodic) inhibitor based on polarization studies. According to the SEM findings, the inhibitor partially covers the metal surface, providing it with a respectable level of protection. The weight loss, electrochemical polarization, EIS, scanning electron microscopy (SEM), and quantum chemical calculations show a strong agreement, indicating that the AO extract is a highly effective inhibitor of aluminum in an acidic solution.

Assessment of Eichhornia crassipes as a Green Corrosion Inhibitor for AISI 1005 Steel in Acidic Environments

Assessment of Eichhornia crassipes as a Green Corrosion Inhibitor for AISI 1005 Steel in Acidic Environments

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Sonophotopythochemical Functionalization of Graphene Oxide - Al - Zn Bimetal Nanocomposite for Corrosion Inhibition

The corrosion performance of steel in the marine environment has been a primary concern of engineers and garnered significant interest due to its industrial significance. To address this concern, the incorporation of green corrosion inhibitors as coating materials in mild steel has been extensively studied recently. This paper explores the synthesis of graphene doped with bimetal aluminum-zinc (GO-Al-Zn) nanocomposites via sonophoto-phytochemical functionalization using Chayote (Sechium edule) leaf extract as the doping agent to produce a corrosion inhibitor. The synthesized nanocomposites were characterized using FTIR, SEM-EDS, XRD, and TEM. The optimal nanocomposite, with a 55% Al - 45% Zn ratio, demonstrated successful bio-reduction, good dispersion, reduced particle size, and a rhombohedral crystal structure. When incorporated into an epoxy coating and applied to mild steel, the GO - 55% Al - 45% Zn coating achieved a high corrosion inhibition efficiency of 98.06% (gravimetric method) and 98.45% (electrochemical method) in 3.5 wt% NaCl solution. This study highlights the promising potential of GO - 55% Al - 45% Zn nanocomposite as an eco-friendly corrosion inhibitor. Future research should explore optimizing the functionalization process and exploring long-term environmental stability.

Synergistic corrosion inhibition of 4-hydroxypyridine and halogen ions: Insights from interfacial nonlinear spectroscopy.

4-Hydroxypiridine (4-HPy) is a green chemistry corrosion inhibitor for low-carbon steel, valued for its environmental compatibility and low toxicity. Despite lower initial effectiveness than 4-mercapto/4-aminopyridine, 4-HPy's performance is markedly enhanced by halogen ions. By employing second harmonic generation (SHG) spectroscopy combined with electrochemical methods, Raman spectroscopy, atomic force microscopy, x-ray photoelectron spectroscopy, and in situ UV spectroscopy, this study elucidates the synergistic enhancement mechanism of 4-HPy with Cl-, Br-, and I- in 0.5 mol/L HCl solution. Time-dependent SHG measurements showed a two-step process of rapid adsorption and subsequent orientation change, with a proposed mechanism to interpret the temporal changes in SHG intensity. Deducing the adsorption kinetic equations and their application to the experimental data yields the adsorption rate (kad) and orientation change rate (Kre). Halogens reduce the orientation angle of 4-HPy, facilitating its adsorption on the substrate surface and effectively inhibiting corrosion via distinct mechanisms. Cl- and Br- ions primarily adsorb onto the metal surface, forming an adsorption film that not only enhances the subsequent adsorption of 4-HPy but also provides a protective effect for the metal surface. Conversely, I- forms mainly complexes with 4-HPy in solution, co-adsorbs onto the metal surface, and demonstrates a significant synergistic effect. This study revealed the synergistic efficacy hierarchy among halogen ions, with the order 4HPy + NaCl < 4HPy + NaBr < 4HPy + NaI. This study enhances our molecular-level understanding of the synergistic mechanism between halogen ions and corrosion inhibitors and provides valuable insights for designing and developing effective corrosion inhibitors.

Identification of Synergistic Interactions in Green Corrosion Inhibitor Mixtures by Molecular Modeling

ABSTRACT The composition of corrosion inhibitors used in the Oil and Gas industry are predominantly based on multiple components. It is highly desired that all the components present in a corrosion inhibitor will interact synergistically. Synergistic corrosion inhibitor mixtures will improve performance and reduce the minimum effective inhibitor concentration, which is key particularly for subsea applications. Additionally, subsea applications in the North Sea, the Norwegian shelf and other areas of the world require corrosion inhibitors to follow strict environmental regulations. In this work, the application of molecular modeling by using the frontiers orbitals matching principle for the screening and selection of prospective green multicomponent corrosion inhibitors is reported. The introduction of the HOMO/LUMO orbitals energies of the complex in addition to the HOMO/LUMO energies of the single components when using the frontier orbitals matching principle allowed for a consistent explanation of the synegistic effects found thus suggesting that the modified approach can be a useful tool for the prediction of synergistic effects.

Synthesis and evaluation of an environmentally friendly phosphorus-free and nitrogen-free polymer as a scale and corrosion inhibitor

Polyepoxysuccinic acid (PESA) was modified by glycidyl (Gly) to obtain a phosphate-free and nitrogen-free polymer (Gly-PESA), and its scale and corrosion inhibition properties were studied.The effects of Gly-PESA concentration, calcium ion concentration and temperature to scale inhibition performance were studied by static scale inhibition method. The corrosion inhibition performance of Gly-PESA was studied by static weight-loss method. The morphology and structure of calcium scale and steel surface were characterized by spectroscopic and microscopic methods. The scale inhibition efficiency of Gly-PESA for CaCO3 and CaSO4 was 98.06% and 92.6%, respectively. Under the same experimental conditions, the scale inhibition effect of Gly-PESA was obviously better than that of PESA. Gly-PESA could effectively inhibit the growth of CaCO3 and CaSO4 crystals and cause their crystal lattice distortion or crystal dispersion. The corrosion inhibition efficiency of Gly-PESA for carbon steel was 78.17%. The adsorption of Gly-PESA on the surface of the steel test piece followed Langmuir adsorption isotherm, and formed a protective film, which increased the corrosion resistance of the steel test piece, thus effectively protecting the steel test piece. Therefore, Gly-PESA was a green scale and corrosion inhibitor, which solved the problem of environmental pollution.

Investigating the synergistic effect of fish waste extract and KI on the corrosion inhibition of carbon steel in sulfuric acid solution

Biowaste has become a serious problem that can lead to serious environmental pollution and waste of resources if not handled properly. Waste materials are often high in proteins, which are easily extracted and hydrolyzed to provide an adequate quantity of amino acids. This indicates that biowastes can be used as green and efficient corrosion inhibitors (CIs). This work aimed to prepare fish waste extract (FWE) by acid hydrolysis with alkaline leaching using fish waste as the raw material. The results of the characterization analysis identified the presence of 17 amino acids, with Leucine, Phenylalanine, Methionine, and Alanine being the most abundant. FWE was then tested as a corrosion inhibitor (CI) for carbon steel in 0.5 mol/L H2SO4. Further, the effect of KI on the corrosion inhibition performance of FWE for carbon steel in 0.5 mol/L H2SO4 was systematically investigated by the weight loss method, electrochemical method, and surface analysis. The maximum corrosion inhibition efficiencies were 88.7 % and 63.9 % for the FWE and KI alone, and 97.10 % for the combination of FWE and KI. The synergistic coefficient study confirmed that the synergistic coefficients of the FWE and KI exceeded 1 across all concentration conditions, indicating a synergistic effect between them. The surface analysis results showed that the deterioration of carbon steel after adding the compounded CI was mild, and pitting and crevice corrosion was not observed. Theoretical calculations revealed the active reaction sites of four major amino acid molecules via quantum chemical and molecular dynamics simulations. The effect of different types of side chains and heteroatoms of amino acid molecules on their corrosion inhibition performance was elucidated to provide theoretical guidance for designing biowaste CIs.

Evaluation of Artichoke Extract as a Corrosion Inhibitor for Copper and OL45 in Aggressive Environments

Abstract Metal corrosion is a significant issue in areas such as transport, construction, or production, with effects on equipment productivity, user safety, and finally, the costs related to the replacement of affected components. Research in recent years has focused on the discovery of substances capable of significantly reducing the corrosion rate of metals and alloys with a minimal impact on the environment. A promising category of green corrosion inhibitors represents active components from natural extracts. Corrosion experiments have been focused on the use of artichoke (Cynara scolymus) stem extract as a corrosion inhibitor for copper and mild steels such as OL45 in H2SO4 0.5 mol L-1 and NaCl 3.5% environments. The electrochemical behaviour of the active components in the artichoke extract was studied using cyclic voltammetry on Pt electrode, and their inhibitory effect has been demonstrated by using electrochemical techniques such as linear voltammetry at a speed of 1 mV s-1 and chronoamperometry method in the absence, respectively, presence of 1, 2, 4, and 8 g L-1 extract. The variation of parameters such as corrosion potential Ecorr, corrosion current icorr, and impedance values with increasing concentrations shows that the artichoke extract greatly reduces the corrosion rate. To complement the corrosion studies carried out, quantum chemical calculations were performed by using the B3LYP/6-31G* basis set, and the descriptors EHOMO, ELUMO, dipole moment, ionization energy, and molecular hardness substantiated the inhibitory effect. Considering artichoke extract components, this study presents a potential prospect for using natural extracts in anti-corrosion protection as well as an ecological alternative to standard corrosion inhibitors.

Oleochemicals as green corrosion inhibitors: A review

Oleochemicals as green corrosion inhibitors: A review

Extract of Silybum marianum (L.) Gaertn Leaves as a Novel Green Corrosion Inhibitor for Carbon Steel in Acidic Solution

In this work, leaves of Silybum marianum (L.) Gaertn were extracted by a one-step extraction method using ethanol as a solvent, and the Silybum marianum (L.) Gaertn extract (SMGE) was firstly employed as a green corrosion inhibitor for carbon steel in 0.5 mol/L H2SO4. The corrosion inhibition performance was studied using weight loss and electrochemical methods, and the anti-corrosion mechanism of SMGE is further analyzed through some surface characterizations and theoretical calculations. The results indicate that SMGE can act as a mixed-type corrosion inhibitor and possess superior corrosion inhibition performance for carbon steel in H2SO4 solution, and the optimum corrosion inhibition efficiency reached 93.06% at 800 ppm SMGE combined with 60 ppm KI. The corrosion inhibition efficiency increased with the rising inhibitor concentration. Surface characterizations illustrated that the inhibitor could physico-chemically adsorb on a metal surface, forming a hydrophobic, protective film.

Experimental and computational study of Salvia officinalis leaf extract as an eco-friendly green corrosion inhibitor for zinc in 0.5 M sulfuric acid solution

Experimental and computational study of Salvia officinalis leaf extract as an eco-friendly green corrosion inhibitor for zinc in 0.5 M sulfuric acid solution

Maleic hydrazide derivative as green corrosion inhibitor for Q235 mild steel in 1 M HCl: synthesis, experiments and theoretical studies

In this study, a novel maleic hydrazide derivative (NOMAM) containing multiple reactive groups was realized. Corrosion experiments show that its corrosion inhibition efficiency reached 95.12 % at 0.2 g L−1 and a maximum of 97.01 % at 0.5 g L−1 on Q235 mild steel in 1 M HCl. Scanning electron microscopy (SEM) and confocal laser scanning microscopy (CLSM) have also confirmed its excellent inhibition performance. Density functional theory (DFT) calculations and molecular dynamics (MD) simulations show that maleic hydrazide derivative molecules adsorb onto the mild steel surface with heteroatoms as reactive sites to form hydrophobic protective barriers. Thermodynamic results show that adsorption follows the Langmuir isotherm and is a hybrid type dominated by chemisorption. The derivative is micro-effective with simple and inexpensive synthesis process. This work could provide a reference for green corrosion inhibitors on mild steel.

Assessment of ethanolic extract of Dittrichia viscosa from Kardoussa Douar region of Taza in Morocco as antioxidant and green inhibitor for carbon steel corrosion in acidic medium

This study targeted evaluating the anticorrosive and antioxidative characteristics of Dittrichia viscosa (ZS-OH) extract. ZS-OH was first extracted by deploying a soxhlet and characterized by chromatographic analysis (GC/MS). In addition, a quantitative assessment of the total phenolic (TPC) and flavonoids (FC) content of the ZS-OH extract, as well as phytochemical analyses, were carried out. Antioxidant testing was conducted using the bioassay: 2,2-diphenyl-1-picrylhydrazyl (DPPH). The ability of ZS-OH extract to stymie the corrosion of carbon steel in 1.0 M HCl was considered through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). ZS-OH extract yield was 4.73 %, and GC-MS revealed 32 distinct chemicals. Neryl isovalerate (29.8 %), 1,10-di-epi-Cubenol (25.4 %), and 2,5-dimethoxy-p-cymene (11.6 %) made up the majority of the ZS-OH extract. The electrochemical results reveal that the ZS-OH extract acts as a mixed-type with an inhibition efficiency of up to 96.8 % at 500 ppm under 303 K. Surface analyses using SEM/EDS confirmed the formation of the protective layer of ZS-OH extract molecules on the C-S surface. The three major components are fully optimized in the DFT through the B3LYP functional and 6–311++G(d,p) basis sets. Molecular dynamics simulation data show the molecules of ZS-OH extract oriented beneficially on metal surfaces, providing a high surface coverage, and thus, a high inhibition performance.

Dandelion (Taraxacum officinale) Root Extract as a Green Corrosion Inhibitor of Steel in 3% NaCl

Dandelion (Taraxacum officinale) Root Extract as a Green Corrosion Inhibitor of Steel in 3% NaCl

Synthesis and Mechanism of a Green Scale and Corrosion Inhibitor.

A new green water treatment agent, a poly(aspartic acid)-modified polymer (PASP/5-AVA), was synthesized using polysuccinimide and 5-aminovaleric acid (5-AVA) in a hybrid system. The structure was characterized, and the scale and corrosion inhibition performance were carried out with standard static scale inhibition and electrochemical methods, respectively. The mechanism was explored using XRD, XPS, SEM, and quantum chemistry calculations. The results indicated that PASP/5-AVA exhibited better scale and corrosion inhibition performance than PASP and maintained efficacy and thermal stability of the scale inhibition effect for a long time. Mechanistic studies indicated that PASP/5-AVA interferes with the normal generation of CaCO3 and CaSO4 scales through lattice distortion and dispersion, respectively; the combined effect of an alkaline environment and terminal electron-withdrawing -COOH groups can induce the stable C- ionic state formation in -CH2- of the extended side chain, thus enhancing its chelating ability for Ca2+ ions. At the same time, the extension of the side chain length also enhances the adsorption ability of the agent on the metal surface, forming a thick film and delaying the corrosion of the metal surface. This study provides the necessary theoretical reference for the design of green scale and corrosion agents.