The study explores the ballistic impact performance of shear thickening fluid (STF) impregnated sisal fabric panels with varying nano silica loadings (10 wt%, 20 wt%, and 30 wt%). Rheological analysis indicated improved shear thickening behavior with increased nano-silica. FESEM, XRD, and FTIR analyses were conducted to assess changes in morphology, phase structure, and functional groups. The yarn pull-out test showed a higher pull-out force for STF-impregnated fabrics, with 30 wt% STF demonstrating the highest pull-out speed. Ballistic impact tests revealed significant improvements in energy absorption for STF-impregnated fabrics compared to neat fabrics, with energy absorption enhancements of 4.40% for 10 wt%, 45.09% for 20 wt%, and 50.17% for 30 wt%. The increased nano-silica loading resulted in greater energy absorption, attributed to enhanced inter-yarn friction and improved fabric integrity.
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