Granulometric Composition Research Articles

Investigation of Pozzolan Activity, Chemical and Granulometric Composition of Micro- and Nanosilicon of the Bratsk Ferroalloy Plant

The article presents the findings of a study conducted on a range of microsilicon grades selected at the Bratsk Ferroalloy Plant. The following analytical techniques were employed: X-ray fluorescence analysis, X-ray diffraction analysis, a granulometric composition study, and pozzolanic properties. The grades of the investigated microsilicon are compared with the furnace grade and the grade of the produced ferrosilicon. The findings of the research conducted at the Bratsk Ferroalloy Plant indicate that the microsilicon produced at the facility is suitable for use as an additive in the production of tires, artificial irregularities, and other rubber products intended for use on roads. In such applications, the quality and durability of the material are determined by its ability to withstand abrasion and wear. Therefore, it is essential to utilize the purest, most amorphous, and most finely dispersed silicon dioxide. The gas cleaning device GCD-4 FeSi-75 exhibits the greatest number of these parameters among the samples presented. Different samples of microsilica have a color from white to dark gray. The chemical and granulometric compositions were determined. The pozzolan activity was investigated. Based on the conducted analyses, it is possible to draw conclusions about the properties of materials and the potential for use in the construction industry for concretes of various values. The results of the analyses indicate that silicon dioxide with GCD-4 FeSi-75 is suitable for use in critical concrete structures. The quality of the silicon dioxide with GCD-4 FeSi-75 can be compared with that of Elkem 971. It is recommended that all the studied samples be employed as modifiers for cast iron, with the GCD-4 FeSi-75 sample being the optimal choice for testing in steels. The utilization of this modifier enables a reduction in the consumption of FeSi, exerting both an alloying and modifying effect on the melt. However, it is essential to emphasize the necessity for technological selection of the method of administration, as the powder, in its pure form, is susceptible to combustion and is not readily digestible. The quality of such a modifier, with a stable guaranteed effect, is comparable to the use of FeSi. Silicon dioxide plays an essential role in the production of refractories. The primary criteria for this industry are purity, the minimum content of the crystalline phase, and the activity of the material. It is recommended that the material from GCD-4 FeSi-75 be used in the production of refractories.

Расчетно-экспериментальное исследование и идентификация матричной модели струйного измельчения сыпучих материалов

Grinding powders in jet mills makes it possible to obtain materials uncontaminated by wear products of grinding media to prepare pure products in chemical and pharmaceutical industries. It should be noted that for different technologies, the requirements for the granulometric composition of powders vary significantly, and to meet these requirements, specific approaches are often required. Experimental determination of optimal conditions to obtain new powders is often associated with significant costs, which is not always justified from an economic point of view. Mathematical modeling allows us to obtain effective solutions in a shorter time and at lower costs in most cases. Thus, the development of adequate models, methods of calculation and optimization of jet grinding technology is an urgent scientific and practical task. To simulate grinding, a matrix methodology is used to describe technological processes. To identify the model, the results of specially conducted experimental studies are used. During experimental studies, the granulometric compositions of powders after single and multiple grinding in a jet mill have been determined. The results obtained have been used to identify and verify the matrix grinding model. Within the framework of the resulting model, a method for technological calculation of a jet mill operating in an open grinding cycle has been developed. The presented approach allows us to propose the ways to develop and implement new jet grinding technologies to obtain highly pure products in open and closed grinding cycles.

Comparison of composition, properties and modifying effect in epoxy compositions of natural and synthetic diopside-containing fillers

Diopside is one of the key components in various construction materials and can also be used as a filler for epoxy compositions. However, due to the complexity and labor intensity of developing domestic deposits of this calcium magnesium silicate, it is rational to synthesize diopside based on rice husk ash and dolomite and compare its phase composition and properties with diopside concentrate mined in nature.It has been established that the synthesized calcium-magnesium silicate, compared to the natural mineral, contains 10 times more diopside, has a 3 times smaller pore volume and an almost 5 times smaller average particle size, i.e. they differ significantly in both phase and granulometric composition, as well as in porosity.At the same time, both natural and synthetic diopside-containing fillers increase the hardness, wear resistance and viability of epoxy compositions. A filler synthesized on the basis of rice husk ash is more effective in terms of increasing the performance characteristics of epoxy materials.

The influence of the granulometric composition of powders of steels and precision alloys and their melting modes by LPBF ON porosity

The results of the experimental study of powder materials of various brands and classes (stainless steel, precision soft and hard magnetic alloys) are presented, the influence of their parameters (particles, fracture, fluidity, bulk density) on the properties of finite additive samples is evaluated. The impact of melting parameters on the porosity of additive samples has been studied.

Comparative analysis of technological properties and microstructure of titanium powders of different classes of alloys

The results of a study of the technological properties of titanium powders of pseudo-α and pseudo-β alloys are presented. A comparative analysis of the characteristics of powder materials obtained by centrifugal spraying has been carried out. The results of the granulometric composition of the powders were obtained, and the calculation of the spatial packing of particles was applied within the framework of the hard sphere model for various fractional compositions. To compare the microstructure and mechanical properties, test samples from pseudo-α and pseudo-β titanium alloys were obtained using the hot isostatic pressing method according to selected modes.

Geoacoustic Digital Model for the Sea of Japan Shelf (Peter the Great Bay)

In this paper, the authors present and analyze the geoacoustic digital seabed model they developed, which is a digital description of the water column characteristics, seabed topography, and information about sediments and rocks (their composition and elastic properties) for Peter the Great Bay, the Sea of Japan. The model consists of four relief layers, a foundation and three layers of bottom sediments, and also contains the velocities of longitudinal waves in rocks and statistical characteristics of the sound velocity distribution in the water layer for three seasons. Acoustic characteristics of geological structures are based on seismoacoustic studies, sediment lithology, and laboratory measurements of rock samples collected onshore. The velocities of longitudinal and transversal waves and also the density of the sediments were calculated from their empirical dependencies on the granulometric composition of bottom sediment samples over an area of about 800 km2. In a limited area of the shelf (approximately 130 km2), high-frequency acoustic studies were carried out using echo sounders, and the longitudinal wave velocities of the top sedimentary layer were determined. Porosity, density, longitudinal, and transverse wave velocities in bottom sediments were calculated using empirical models with a normal coefficient of reflection from the seabed. A comparison was made of the results of calculating the elastic properties of the seabed using various methods.

On the issue of forecasting crop yields for the purposes of adaptive landscape agriculture

Long-term monitoring (1998–2023) of the yield of clover-timothy grass stands of the first year of use was carried out in order to find patterns of influence of landscape environmental conditions on it in various agroclimatic conditions. The research was conducted within the moraine hill located at the Gubino VNIIMZ agro-testing site in the Tver region. Soil-forming rocks are two-membered deposits consisting of an upper layer composed of relatively light rocks, underlain by moraine bouldery loam. The grass stands were exploited without fertilizers in a single-cut mode on a field divided into 120 plots. Using regression analysis, the influence of landscape and soil environment factors was determined: relief, physical and agrochemical properties of soils on grass yield, as well as the dependence of the degree of this impact on climatic conditions. It was found that the yield of perennial grasses is most strongly influenced by various fractions of the granulometric composition of soils – from stones to dust (up to 16 % of its variability) and the altitude of the location (up to 38 %), since the thermal and water-air characteristics of soils and vegetation largely depend on them. Terrain characteristics such as steepness and curvature of the surface have a minor impact on grass yield (up to 12 %). The degree of influence of agro-landscape environmental factors on the growth of grasses is largely regulated by fluctuations in weather conditions. “Climate scenarios” of a specific factor – sets of weather parameters under which its effect on the production process of a crop is manifested – in the years of sowing and mowing, as a rule, do not differ fundamentally. Knowing the nature of the influence of climatic factors allows us to more accurately predict crop yields within an agricultural landscape and, thus, optimize the location of crops on the territory of a particular farm.

Investigation of the sorption activity of native coals to air oxygen

The influence of the gaseous medium during sample preparation, the granulometric composition, the duration of contact with air and the stage of metamorphism on the process of oxygen sorption from the air was established. It is shown that conducting sample preparation in an air atmosphere leads to primary oxidation of the outer surface of the coals, which introduces an error in determining the oxygen sorption rate constant. Fine coal fractions (0-0.2 mm) with a more developed outer surface have increased oxygen absorption activity. The rate of oxygen sorption is maximal at the initial moment of the interaction of active carbons with air and decreases with the duration of contact. The least metamorphosed hard coals of the D brand with a high content of reactive functional groups and a developed porous structure are characterized by the greatest chemisorption activity.

Structures and properties of the late pleistocene paleosols of the loess-soil section of Obi-Mazar (Tajikistan)

The loess-soil series of Central Asia cover the history of subaerial sedimentation of the last 2–2.5 mln years. Significant thicknesses, a large number of paleosols, and an impressive chronology place the loess-soil series of the Afghan-Tajik depression on a par with the famous sections of the Loess Plateau of China. The study of the most significant sections located within the Khovaling Loess Plateau makes it possible to develop a regional chronostratigraphic chart, to study the structure and conditions of formation of the main stratigraphic benchmarks–buried paleosols. The present study is devoted to the clarification of the structural features of loess and paleosols of the Late Pleistocene in one of the sections of the Khovaling–Obi-Mazar Plateau. Based on the results of stratigraphic dissection, description of the macro- and micromorphological structure, magnetic susceptibility analysis, study of the chemical and granulometric composition, a comprehensive description of the structure and properties was carried out and the most probable conditions for the formation of paleosols and loess were established. In the Late Pleistocene part of the section, two loess layers and a pedocomplex PC1 with three welded paleosols, consisting of a total of 7 horizons, are distinguished. The deposits are characterized by high silt content, carbon content, and the presence of signs of pedogenesis and biological activity in all layers of the studied section. Available data indicate the presence of a poorly developed MIS 3 paleosol in the upper loess layer. The developed pedocomplex PC1 of Obi-Mazar, according to its stratigraphic position, structural features, and magnetic susceptibility data, belongs to the MIS 5. According to preliminary data, its formation occurred in semi-humid and humid conditions under forest vegetation, which contributed to the biogenic segregation of Fe-Mn compounds, as well as intra- and interhorizon redistribution of carbonates due to diagenetic processes. Towards the end of the Last Interglacial, gradual aridization occurred, due to which the upper paleosol to be the least developed.

Eco-Friendly Concrete with Improved Properties and Structure, Modified with Banana Leaf Ash

The reduction of carbon footprint, the recycling of agricultural waste, and the development of novel environmentally friendly building materials are urgent matters that necessitate innovative solutions. The objective of this study is to explore the feasibility of utilizing banana leaf ash (BLA) as a partial substitute for cement in conventional density concrete technology. The BLA-modifying additive was produced under laboratory conditions. Its chemical, phase and granulometric composition was assessed. To determine the degree of effectiveness of BLA, eight concrete compositions were developed, where the BLA content varied from 0% to 14% with an interval of 2%. The properties of fresh concrete, such as density and slump, as well as compressive strength, flexural strength, water absorption, and microstructure of hardened concrete, were studied. It has been determined that the BLA additive exhibits pozzolanic activity, with a SiO2 content of 50.83%. It is recommended that the replacement of cement with BLA does not exceed 10% for optimal results. Concrete modified with 6% BLA had the best properties and structure. The study revealed a significant 7.42% increase in compressive strength, a 7.01% increase in flexural strength, and a notable 9.28% decrease in water absorption. Thus, the obtained result proves the possibility of using BLA as a modifying additive in the technology of cement composites. The developed concrete has improved properties and is a more environmentally friendly building material than conventional concrete.

Influence of dispersion of a new type whole crystals seed on crystallization process and sugar quality

The aim of the work was to study effectiveness of the influence of a new type crystal seed with different microcrystals dispersion on the process of sucrose crystallization and sugar quality. The dispersion of microcrystals of the crystal-forming agent with whole crystals was determined and curves of their differential distribution were presented, which showed the average particle sizes of the “Ester K 01” are 18.2 μm and 46.4 μm. The morphological characteristics were determined of particles of the whole crystals seed and the seed slurry produced at a sugar factory. The duration of massecuite boiling was investigated and a comparative characterization of the quality indicators of the resulting massecuite, mother liquor, and sugar was given depending on the use of the whole crystals seed with different dispersion of microcrystals in comparison with the factory slurry. Microphotographs of sugar crystals in the massecuite were obtained with their size recorded 5, 10 and 20 min after the input of various seeds. The morphology of sugar crystals was studied in the finished massecuite. A comparison is given of the granulometric composition of sugar crystals obtained with crystal-forming agents with different dispersion. It was found based on the results of the study that when using the “Ester K 01” (46.4 μm) in thick juice with high turbidity the corresponding crystals are formed faster in the total amount of the massecuite. It was also found that there is a kind of blocking of the process of adjacent growth of crystals from the particles of impurities of thick juice with high turbidity. This contributes to the formation of more uniform, homogeneous crystals of the correct shape. The results are presented in the article of tests of the whole crystal seed “Ester K 01” (18.2 μm) and “Ester K 01” (46.4 μm) at sugar factories using the method of working on the seed magma and the method of shock crystallization respectively. The dependences were obtained of the average linear size, the amount of sugar of the 0.65 mm fraction, the coefficient of variation and the coefficient of uniformity of sugar crystals on the consumption of the whole crystals seed “Ester K 01” (crystal size 46.4 μm). The regression equation was developed in natural form for the process of sucrose shock crystallization. It was established the rational consumption of the crystal-forming agent “Ester K 01” (crystal size 46.4 μm), which ensures the effective crystallization of sucrose for the process of crystallization by the shock induced method.

Improving the technology for manufacturing food additives, starches and starch products using infrared radiation

The paper considers the problems of physical modification of starch products and other food ingredients. The main trends and directions of innovative activity characteristic of the ingredient market have been described. As a result of the experiments, a method for modifying starches, starch products and complex food additives has been developed to improve their microbiological, physicochemical and organoleptic characteristics. It has been proven that when exposed to infrared radiation with a wavelength of 7–10 microns on a layer of a product 1 cm thick for 1 minute, the number of mesophilic aerobic and facultative anaerobic microorganisms in such a product is reduced to zero. At the same time, the mass fraction of reducing substances as a result of such treatment more than doubles, which indicates the occurrence of the dextrinization process. It is possible to process both starch products that act as carriers in complex mixtures and ready-made additives after completion of the mixing process. The mass fraction of moisture during infrared processing decreases by less than 1 % for maltodextrins and by less than 2 % for complex food additives, which characterizes the resulting technological losses as acceptable. Changing the granulometric composition of complex additives under the influence of infrared radiation improves the flowability of the product, increases the uniformity of distribution of flavoring substances over the surface of the carrier, which in turn makes it possible to reduce the dosage of complex additives in the manufacture of meat and confectionery products. Based on the results obtained, technological diagrams have been developed and described showing the production process step by step, indicating all significant parameters.

DETERMINATION OF OPTIMAL PARAMETERS OF SINTERING OF ROLLING SCALE

This article presents the results of studies conducted to determine the optimal parameters of sintering of rolled scale in a mixture with iron-containing steelmaking waste. The conducted studies of sintering of rolled scale have shown that the gas permeability of the charge depends on a number of physical properties, the size and shape of the grains, the amount of return, the height of the charge layer, and the moisture content of the charge. The initial gas permeability strongly depends on the degree of humidification of the agglomeration charge, especially when sintering small classes of materials under study. The maximum gas permeability of the charge is ensured with an optimal granulometric composition of the charge, which is characterized by an average equivalent diameter: the higher this indicator, the higher the gas permeability of the charge. The value of the surface tension reaches its maximum at a certain moisture content of the charge, which is the optimal moisture for this charge. By increasing the amount of return during agglomeration, the vertical sintering rate increases and the quality of the agglomerate improves. These factors lead to an increase in the productivity of sintering plants. According to the results of the study, the optimal parameters of the sintering sintering process of rolled scale in a mixture with iron-containing steelmaking waste were worked out. It is established that the optimal amount of return is the use of 20 % of the mass of the sintering charge at the optimal height of the sintered layer of 300 mm. As a result of the conducted research, the following optimal indicators were achieved: mechanical strength – 70.2 %, sintering rate – 28.7 mm/min, specific productivity – 1.75 t/m2·hour. Keywords: Rolling scale, agglomeration, optimal parameters, sintering, return, layer height.

Aggregate structure of agro-gray soils of Vladimir Opolye: composition and strength of aggregates

A complex of soils characteristic of the Vladimir Opole region was studied: agro-gray typical deep-arable soil, tongue-shaped agrozem and agro-gray gleyic soil. The high contrast of soil properties, which is due to the genesis of field landscapes, can be traced in the differences in the arable and subarable horizons of agro-gray soils at the aggregate and microaggregate levels. The soils have an excellent structural condition, high water resistance and mechanical strength of aggregates. In the aggregate structure of arable horizons, dependences on the position in the relief were found: down the slope the content of agronomically valuable aggregates decreases, the weighted average diameter of aggregates increases, the water resistance of aggregates and the mechanical strength of aggregates at capillary saturation decreases. However, the distribution and size of microaggregates, as well as the strength of aggregates in an air-dry state, reflects the complex genesis of the landscape and retains the influence of paleorelief with depressions and elevations. The weighted average diameter of microaggregates of arable horizons of the soils of the Vladimir Opole region is close to the chernozems of the Kursk region. The granulometric composition of the studied soils is typical of Vladimir Opolye soils and close to each other. In accordance with the classification of N.A. Kachinsky arable horizons are medium loamy, coarse silt, BT horizons are heavy loamy, coarse silt. The most structural is the arable horizon of agro-gray typical deep-arable soil, it has large microaggregates, it also has high water resistance and the highest content of agronomically valuable aggregates. The most homogeneous in terms of aggregate composition is tongue-shaped agrozem; the average diameter of aggregates and microaggregates in the arable and subarable horizons are equal and similar in the content of microaggregates and agronomically valuable aggregates. This soil is also highly water resistant. Agro-gray gleyic soil contains fewer agronomically valuable aggregates and its water stability is unsatisfactory.

Factors of winter moisture movement in arable soils of the Ishim steppe

Based on the materials of long-term field observations in the southern regions of the Omsk region, the influence of the main factors on the winter movement of moisture in arable soils of the Ishim steppe was traced. The penetration depth of 0 °С determines the lower boundary and vertical thickness of the moisture freezing layer. The distance between its lower edge and the penetration depth of 0 °С is 20–40 cm. The penetration depth of 0 °С is predetermined by the air temperature and the thickness of the snow cover and reaches 170–240 cm. The forms of moisture dominant in the soil are associated with the granulometric composition. Film moisture prevails in the heavy loamy, highly silty soil-ground strata of the Ishim steppe. The content of capillary-backed and free gravitational water does not exceed 6% of the soil volume at full moisture capacity, which determines the small volume of moisture freezing (up to 50 mm). Thermogradient migration of moisture is determined by field methods in highly moistened soil-ground strata. High humidity of the soils and rocks of the Ishim steppe is associated with their granulometric composition and the close occurrence of groundwater. If in the second ten days of October groundwater is recorded at a depth of less than 3 m, the layer of moisture freezing at the end of March is noted in the depth range between 40–80 and 160–200 cm, the volume of cryogenic accumulation is 30–50 mm, including in the upper meter layer – 10–25 mm. If groundwater is detected at a depth of more than 3 m in the autumn, the freezing layer is fixed at 80 to 160–200 cm, the moisture gain in it is 15–30 mm, in the 0–100 cm layer the moisture content does not change. The role of cryogenic accumulation in replenishing the post-vegetation moisture deficit in the root layer of spring grains is modest. This process is significant for the formation of conditions for anaerobiosis and the development of modern hydromorphism in the lower soil horizons and in the subsoil strata.

Monitoring of suspended matter in the Dnipro River within Zaporizhzhia city, the main trends of 2022

The article presents the results of monitoring observations on the temporal distribution of the qualitative and quantitative components of the Dnipro River suspended matter within Zaporizhzhia city. The research on the territory of this powerful industrial center of Ukraine with a developed metallurgical complex was carried out from 2015 up to 2019 and from the end of 2021 to the present time. The main task of the research was determining the distribution of iron and a group of heavy metals of anthropogenic origin in the composition of the river suspension, and identifying the connections of their concentrations and forms with the natural conditions of the region. Sedimentary matter from the water flows of Dnipro River within research area was sampled once per month using sedimentary traps developed by authors. The methods of electron microscopy (with microprobe analysis) and laser diffraction analysis were used to study the suspension granulometric and chemical composition in the Center for Shared Use of Scientific Equipment of the IGS NASU. SEM studies were carried using scanning electron microscope SEM JEOL-6490 LV (Jeol Ltd., Japan) with an energy dispersive spectrometer of the X-ray microanalysis system INCA Energy+ (Oxford Instruments plc., Great Britain). Particle size analysis was determined using the laser particle size analyzer Mastersizer 2000 with a Hydro 2000S wet dispersion module (Malvern Ins. Ltd, UK).The study results of the samples taken in the first year of hostilities in Ukraine revealed a number of features which were not observed in the previous series of studies. Those peculiarities are the following ones: reduction in the intensity of sedimentary matter accumulation; decrease of technogenic components in the suspension content (in particular, the amount of ferrous metals, changes in the ratio of condensed and dispersed iron particles of silt size, as well as the component composition of fragments of alloys of non-ferrous and ferrous metals). The obtained results may indicate the sensitivity of the component composition of the suspension to changes in the external environment in general, as well as the significant impact of the anthropogenic component on the distribution of iron in suspended matter.

Engineering-geological conditions of the Shirvan Steppe of the Kura-Aras Lowland of Azerbaijan Republic and the influence of the Upper-Shirvan Canal on it

Since 1950, the area of the Shirvan Steppe has been subject to numerous ameliora- tive measures, as well as the construction of a number of hydrotechnical facilities. Natural and anthropogenic effects have altered the level of groundwater, mineralization level, chemical composition, engineering-geological conditions, soil salinity, and chemical composition of soils. In order to reflect the engineering-geological conditions of the Shirvan Steppe, geological-hydrochemical sections were created in two directions, in the direction of groundwater flow (I-I) and the direction across the flow of groundwater (II-II). The analysis consid- ered the engineering-geological, physical-geographical, geomorphological, geological, and other conditions of the studied area before and after construction of the Upper Shirvan Canal. Along the route of the Upper Shirvan Canal, the research revealed the main soils as follows: loam, clay, gravel-pebble, sand, and loamy sand. The engineering-geological parameters such as minimum moisture capacity, hygroscopic moisture, volume, weight, density, porosity, and granulometric composition of the soils along the route of Ujar, Kurdamir, Goychay regions, and the Upper Shirvan Canal have been determined. Over the 70-year continuous operation of the Upper Shirvan Canal, settlements in the area of its influence expanded, thereby increasing the loading on the canal beyond the norm. As a result of damage to the concrete coatings of the canal, the quality of operation has decreased, some infrastructure located on it has ceased to function, and water losses from the canal have increased. In such conditions, it is important to study the formation of engineering-geological conditions resulting from natural and anthropogenic effects and to take preventive measures against negative impacts. During the reconstruction and subsequent operation of the canal to provide water to the newly irrigated land areas in the Shirvan Steppe, there should be taken into account the technogenic effects on the geological environment and relevant proposals of important scientific and practical importance regarding the reconstruction project.

Assessment of the Ecotoxicity of Thallium According to the Biological Properties of Soils

In laboratory model experiments, the ecotoxicity of Tl was assessed by changing the microbiological, biochemical and phytotoxic properties of soils in the South of Russia: ordinary chernozem (Haplic Chernozem (Loamic)), seropesks (Eutric Arenosol) and brown forest slightly unsaturated soil (Eutric Cambisol), differing in granulometric composition, pH and organic matter content. As a rule, there was a direct relationship between the concentration of Tl and the degree of deterioration of the studied soil properties. Tl nitrate showed higher ecotoxicity than oxide. The strongest ecotoxic effect of Tl was manifested on chernozem and seropesks 10 days after contamination, on brown forest soil — 30 days later. Restoration of biological properties of soils was observed for 90 days. Ordinary chernozem showed the greatest resistance to Tl contamination, and seropeski showed the least. The results obtained indicate a high ecotoxicity of Tl.

Effect of iron‐containing fillers on heat release kinetics and strength properties of polyester resin

AbstractThe influence of filling by iron‐containing fillers on the heat release kinetics and mechanical properties of industrial unsaturated polyester resin PN‐1 is investigated experimentally. The iron ore concentrate, electrostatic precipitator dust, high alumina cement grade HAC‐1, shavings made of cast iron, fine grade sand are used as fillers. To improve the strength characteristics of polyester resin composites the small amount (0.2–1.0 wt%) of organosilicon additives such as synthetic silicone rubber, tris(trimethylsiloxy) phenylsilane, octamethyl cyclotetrasiloxane are used. The heat release kinetics is studied for different ratios between accelerator (cobalt naphthenate) and initiator (cyclohexanone peroxide). The time to reach the maximum temperature of the heat release is significantly reduced when a large amount of iron ore concentrate is used as filler. The temperature of maximum heat release decreases and the time to reach it increases when adding electrostatic precipitator dust in small amount of 5 wt% to the high filled by iron ore concentrate (295 wt%) composite system. The optimum in strength indicators associated with the ratio of different fractions in systems consisting of two fillers of different properties and granulometric composition is found. The highest values of compressive strength in the cement–iron ore concentrate and sand–iron ore concentrate systems are observed. An increase in the strength characteristics of composites by 15%–20% with organosilicon additive introduction is observed. The addition of the silicone rubber increases the strength properties of samples the most among all additives considered.Highlights Effect of filling by iron‐containing fillers on the heat release kinetics and mechanical properties of polyester resin is found. The time to reach the maximum temperature of the heat release is significantly reduced when the resin is filled by a large amount of iron ore concentrate. The temperature of maximum heat release decreases when the electrostatic precipitator dust in small amount is added to the high filled by iron ore concentrate. An increase in the strength characteristics of composites by 15–20% with introduction of organosilicon additives is observed.

Experimental assessment of strength characteristics of anthropogenic soils in a given mining area for justification of tractor propulsion type

BACKGROUND: In mining, there is a need to develop tractors as special robotic vehicles of the robotic mining facility that can efficiently move and work on soils with low bearing capacity, in waterlogged areas and in the underwater position. A preliminary evaluation of the strength characteristics of such a heterogeneous surface of the exploitation area helps to choose an effective concept and technical characteristics of the propulsor of the tractor. AIM: Formation of the database of the physical condition and mechanical properties of the environment in which the tractor will move and operate. METHODS: In order to achieve the aim, preliminary experiments were conducted on the terrain. Typical kinds of soil sites and watered areas, including those of anthropogenic origin, of a given mining area were identified. Full-scale instrumental tests were conducted to determine: granulometric composition of soils; physical and mechanical parameters of these soils at the selected sites using the developed original types of a penetrometer and a shear rig. RESULTS: The database of numerical values of measured strength characteristics of one of the soil types (as an example) as a possible supporting surface for vehicle motion in the area of mining facility operation is presented in a graphical form. The basis of this database is the graphs according to the results of experiments on free settlement and shear with the help of dies of two types of configuration (the round die and the original caterpillar track respectively); the granulometric composition of the selected soils has been evaluated. CONCLUSION: The methodology of preliminary assessment of the soil condition by two indicators of soil strength (the rut depth z depending on the average pressure under the die) and shear (average tangential stresses τ in the contact patch on the motion of the die relative to the soil, depending on the ratio of the normal force and the traction force in the contact plane) has been developed. The 3D model of the coastal and bottom area of the technogenic mining zone has been developed. Design variants of highly efficient types of tractor propulsors are selected on the basis of prediction of maximum allowable stresses in the contact patch with the ground for the bearing surface areas of the considered area of operation.