In this study, we report a Fe-based thin film metallic glass (Fe-Cr-Mo-C-B-X TFMG) fabricated by magnetron sputtering with commercial boron carbide (B4C) target and AISI M42 tool steel pellets. Varied number of M42 pellets were co-sputtered with B4C target, resulting in Fe content ranged from 48.1 at% to 62.8 at%. X-ray diffraction and transmission electron microscopy confirmed that all sample films were amorphous. All samples showed glass transition and crystallization in differential scanning calorimetry (DSC), similar to typical metallic glasses. However, glass transition was barely observable in B4m owing to its high oxygen content. The sample films also had extremely low surface roughness of 0.14 – 0.26 nm. The sample films also showed tribological properties comparable to conventionally deposited TFMG, where the highest hardness and reduced modulus obtained was 9.0 GPa and 150.8 GPa respectively. The sample films also demonstrated specific wear rate K0 as low as 1.6 × 10-5 mm3Nm-1. Our work demonstrates a more cost-effective and sustainable way of fabricating Fe-based TFMG, in which both AISI M42 are readily available and can be easily recycled after use.
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