Maximizing the quantity, quality, and cost-efficiency of salt production requires innovative approaches. This study presents a novel geo-membrane (GM)-based salt production technique that significantly improves salt yield and quality for Indian salt producers. The GM method is simple to implement across various salt production facilities, requiring only basic equipment. Compared to traditional methods, statistical analyses demonstrate substantial improvements in both the quantity and quality of salt produced with the GM method. The process enhances salt purity by 12–15%, reduces production costs by 15-20%, and prevents brine leakage, optimizing solar energy utilization in crystallization ponds. Keywords: salt production, geo-membrane, salt crystallization pond, cost-efficiency,sustainability