Generation Nuclear Plant Project Research Articles

RELAP5-3D modelling of heat transfer components (intermediate heat exchanger and helical-coil steam generator) for NGNP application

The Next Generation Nuclear Plant project is aimed at the research and development of a helium-cooled high-temperature gas reactor that could generate both electricity and process heat for the production of hydrogen. The heat from the high-temperature primary loop must be transferred via an intermediate heat exchanger to a secondary loop. Using RELAP5-3D, a model was developed for two of the heat exchanger options: a printed-circuit heat exchanger and a helical-coil steam generator. The RELAP5-3D models were used to simulate an exponential decrease in pressure over a 20-second period. The results of this loss-of-coolant analysis indicate that heat is initially transferred from the primary loop to the secondary loop, but after the decrease in pressure in the primary loop, the heat is transferred from the secondary loop to the primary loop. A high-temperature gas reactor model should be developed and connected to the heat transfer component to simulate other transients.

Steam Cycle Modular Helium Reactor

The Next Generation Nuclear Plant (NGNP) project is being conducted by the U.S. Department of Energy (DOE) to demonstrate the technical and licensing viability of high-temperature gas-cooled reactor (HTGR) technology as a CO2 emission-free source of energy to displace the use of natural gas, petroleum, and coal for production of electricity and/or high-temperature process energy for a wide range of industrial applications. The DOE selected the HTGR as the reactor type for the NGNP project primarily because HTGRs can produce heat energy at much higher temperatures than other reactor types due to their use of ceramic, coated-particle fuel, helium coolant, and graphite as the core structural material. The DOE is considering a number of candidate HTGR designs for the NGNP demonstration plant; the DOE or a DOE-industry partnership will ultimately select the design to be licensed and constructed.The HTGR design option being advanced by General Atomics for the NGNP demonstration plant, and for follow-on commercial deployment, is the Steam Cycle Modular Helium Reactor (SC-MHR). The SC-MHR, which is the subject of this paper, uses fuel elements in the form of hexagonal blocks, which are stacked together to form the reactor core. This type of HTGR is referred to as a prismatic HTGR, as opposed to a pebble bed HTGR, which uses billiard ball-size spherical fuel elements. The above-noted generic features of HTGRs coupled with the modular helium reactor design features of the SC-MHR allow for adequate removal of residual heat from the reactor by completely passive means in the event of a loss of forced cooling or loss of coolant pressure. This ensures that the fuel remains below time-at-temperature limits at which fuel damage could occur during such events, thereby ensuring radionuclide retention within the fuel particles. Thus, the safety of the SC-MHR (as well as other modular HTGR designs) is inherent to the design, and the rare, but severe, accidents postulated for light water reactors and other advanced nuclear concepts are not possible with the SC-MHR.It is anticipated that design, licensing, and construction of the SC-MHR demonstration plant could potentially be completed to enable plant operations to begin in 2022.

Characterization of elevated temperature properties of heat exchanger and steam generator alloys

The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800°C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950°C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600°C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 and Alloy 800H has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep–fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep–fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

3.1.2 System Verification and Validation through Reliability, Availability, Maintainability (RAM) Analysis & Technology Readiness Levels (TRLs)

AbstractThe Next Generation Nuclear Plant (NGNP) Project, managed by the Idaho National Laboratory (INL), is authored by the Energy Policy Act of 2005, to research, develop, design, construct, and operate a prototype fourth generation nuclear reactor to meet the needs of the 21st Century. A section in this document proposes that the NGNP will provide heat for process heat applications. As with all large projects developing and deploying new technologies, the NGNP is expected to meet high performance and availability targets relative to current state of the art systems and technology. One requirement for the NGNP is to provide heat for the generation of hydrogen for large scale productions and this process heat application is required to be at least 90% or more available relative to other technologies currently on the market.To reach this goal a RAM Roadmap was developed highlighting the actions to be taken to ensure that various milestones in system development and maturation concurrently meet required availability requirements. Integral to the RAM Roadmap was the use of a RAM analytical/simulation tool which was used to estimate the availability of the system when deployed based on current design configuration and the maturation level of the system.

The DOE advanced gas reactor fuel development and qualification program

The high outlet temperatures and high thermal-energy conversion efficiency of modular high-temperature gas-cooled reactors (HTGRs) enable an efficient and cost-effective integration of the reactor system with non-electricity-generation applications, such as process heat and/or hydrogen production, for the many petrochemical and other industrial processes that require temperatures between 300°C and 900°C. The U.S. Department of Energy (DOE) has selected the HTGR concept for the Next Generation Nuclear Plant (NGNP) Project as a transformative application of nuclear energy that will demonstrate emissions-free nuclear-assisted electricity, process heat, and hydrogen production, thereby reducing greenhouse-gas emissions and enhancing energy security. The objective of the DOE Advanced Gas Reactor (AGR) Fuel Development and Qualification program is to qualify tristructural isotropic (TRISO)-coated particle fuel for use in HTGRs. An overview of the program and recent progress is presented.

Comprehensive thermal hydraulics research of the very high temperature gas cooled reactor

The Idaho National Laboratory (INL), under the auspices of the U.S. Department of Energy, is conducting research on the Very High Temperature Reactor (VHTR) design concept for the Next Generation Nuclear Plant (NGNP) Project. The reactor design will be a graphite moderated, thermal neutron spectrum reactor that will produce electricity and hydrogen in a highly efficient manner. The NGNP reactor core will be either a prismatic graphite block type core or a pebble bed core. The NGNP will use very high-burnup, low-enriched uranium, TRISO-coated fuel, and have a projected plant design service life of 60 years. The VHTR concept is considered to be the nearest-term reactor design that has the capability to efficiently produce hydrogen. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during reactor core-accidents. The objectives of the NGNP Project are to: Demonstrate a full-scale prototype VHTR that is commercially licensed by the U.S. Nuclear Regulatory Commission, and Demonstrate safe and economical nuclear-assisted production of hydrogen and electricity. The DOE laboratories, led by the INL, perform research and development (R&D) that will be critical to the success of the NGNP, primarily in the areas of: high temperature gas reactor fuels behaviour, high temperature materials qualification, design methods development and validation, hydrogen production technologies energy conversion. This paper presents current R&D work that addresses fundamental thermal hydraulics issues that are relevant to a variety of possible NGNP designs.

1.4.2 Systematic Discrimination of Advanced Hydrogen Production Technologies

AbstractThe U.S. Department of Energy, in concert with industry, is developing a high‐temperature gas‐cooled reactor at the Idaho National Laboratory (INL) to demonstrate high temperature heat applications to produce hydrogen and electricity or to support other industrial applications. A key part of this program is the production of hydrogen from water that would significantly reduce carbon emissions compared to current production using natural gas. In 2009 the INL led the methodical evaluation of promising advanced hydrogen production technologies in order to focus future resources on the most viable processes. This paper describes how the evaluation process was systematically planned and executed. As a result, High‐Temperature Steam Electrolysis was selected as the most viable near‐term technology to deploy as a part of the Next Generation Nuclear Plant Project.

1.4.1 Reducing Risk for the Next Generation Nuclear Plant

AbstractThe Next Generation Nuclear Plant (NGNP) Project, managed by the Idaho National Laboratory (INL), is directed by the Energy Policy Act of 2005, to research, develop, design, construct, and operate a prototype forth generation nuclear reactor to meet the needs of the 21st Century. As with all large projects developing and deploying new technologies, the NGNP has numerous risks that need to be identified, tracked, mitigated, and reduced in order for successful project completion.A Risk Management Plan (RMP) was created to outline the process the INL is using to manage the risks and reduction strategies for the NGNP Project. Integral to the RMP is the development and use of a Risk Management System (RMS). The RMS is a tool that supports management and monitoring of the project risks. The RMS does not only contain a risk register, but other functionality that allows decision makers, engineering staff, and technology researchers to review and monitor the risks as the project matures.