The use of biodegradable polymer films for packaging materials as eco-friendly alternatives to traditional plastics is limited by their water sensitivity and poor gas barrier properties. This study developed a multifunctional supplemental packaging system using poly(butylene adipate-co-terephthalate) (PBAT) and thermoplastic starch (TPS) blend film incorporated with 3% and 5% zinc oxide (ZnO) nanoparticles. The system targets the triple-active packaging displayed antimicrobial activity with water absorption and CO2 emission properties. ZnO incorporation effectively reduced water solubility of the PBAT/TPS film (from 16% to 7%), and exhibited excellent antimicrobial activity against Gram-positive and Gram-negative bacteria (>99% reduction). Well-dispersed ZnO, verified by scanning electron microscopy, decreased water vapor and CO2 gas permeation. A PBAT/TPS-ZnO sachet was fabricated, comprising carboxymethyl cellulose as the absorbent function and CO2 precursors (sodium bicarbonate and citric acid). The 3% ZnO loading achieved optimal performance, balancing water absorption (2.48 g weight gain after 144 h) and CO2 emission (35% in headspace at equilibrium). Kinetic studies suggested diffusion as the dominant mechanism for CO2 release, driven by concentration differences between the sachet and headspace. This system showed potential as active modified atmosphere packaging to extend product shelf life.
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