Galvo-mirror System Research Articles

Iterative closest point-based data fusion of non-synchronized in-situ and ex-situ data in laser powder bed fusion

With the development of additive manufacturing (AM) processes, a variety of methods and technologies for process monitoring and post-process inspection have become available. These, together with modern computerized machines, generate large amounts of data about the process. Hence, efficient analysis methods for extracting useful information and knowledge from these datasets are needed. This paper presents a method for automated data fusion of machine input toolpath commands, on-axis intensity monitoring, and Computed Tomography (CT) scan measurement data in laser metal powder-bed fusion AM. The iterative closest point (ICP) point-clouds registration method is used for fine spatial alignments of (1) on-axis intensity measurements with machine input toolpath commands and (2) machine input toolpath and CT scan. The input-toolpath point cloud is selected as the reference point cloud. We further propose a post-processing method that can correct part of the wrong connections between measurements and toolpath points as results of ICP registration. The proposed method is suitable for merging data where there is no temporal synchronization between the machine commands and the monitoring system, and where the actual laser scan path may deviate from the machine input toolpath commands, e.g., due to dynamics constraints of scanning galvo mirror system. The method is designed to handle dynamic changes in input process parameters such as dynamic changes in laser power and scan speed, which lays a solid foundation for advanced AM process control, qualification and certification. A practical solution for organizing and storing the fused data, which allows for efficient analysis, is also presented. The results show that the method can spatially align all three different types of data and find the corresponding input toolpath command for each measurement point. The alignment of on-axis measurements and machine input toolpath commands has been improved by using a clustering algorithm. The main limitation is that, for estimating the improvement and error of spatial alignment, the average difference between the closest points of two point clouds is used, but this metric does not give an exact value of an actual registration error. The estimation of connectivity error is based on a visual comparison of registration results.

Fabrication of Paper-based Microfluidic Devices Using a Laser Beam Scanning Technique.

This paper describes a novel method for fabricating paper-based microfluidic devices using a laser beam scanning technique. Cellulose chromatography papers were treated with octadecyltrichlorosilane (OTS) to make them entirely hydrophobic. A photoacid generator (CPI-410S) was soaked into the paper, and irradiated with a 405-nm laser beam to induce acid generating reactions. Since the silyl ether bond between cellulose and OTS was cleaved by the hydrolysis reaction, the photo-irradiated area changed to hydrophilic. By scanning the laser beam using a Galvo mirror system, arbitrary shaped hydrophilic patterns were successfully created on the paper in 50 μm resolution. To the best of our knowledge, this is the first report on the fabrication of hydrophilic channels on the OTS-treated paper using photo-induced acid generation processes coupled with the laser beam scanning technique. Quantification of nitrite was demonstrated with the paper device made by this method.

Wide-field Fourier ptychographic microscopy using laser illumination source.

Fourier ptychographic (FP) microscopy is a coherent imaging method that can synthesize an image with a higher bandwidth using multiple low-bandwidth images captured at different spatial frequency regions. The method's demand for multiple images drives the need for a brighter illumination scheme and a high-frame-rate camera for a faster acquisition. We report the use of a guided laser beam as an illumination source for an FP microscope. It uses a mirror array and a 2-dimensional scanning Galvo mirror system to provide a sample with plane-wave illuminations at diverse incidence angles. The use of a laser presents speckles in the image capturing process due to reflections between glass surfaces in the system. They appear as slowly varying background fluctuations in the final reconstructed image. We are able to mitigate these artifacts by including a phase image obtained by differential phase contrast (DPC) deconvolution in the FP algorithm. We use a 1-Watt laser configured to provide a collimated beam with 150 mW of power and beam diameter of 1 cm to allow for the total capturing time of 0.96 seconds for 96 raw FPM input images in our system, with the camera sensor's frame rate being the bottleneck for speed. We demonstrate a factor of 4 resolution improvement using a 0.1 NA objective lens over the full camera field-of-view of 2.7 mm by 1.5 mm.

A Framework of Photo Acoustic Imaging for Ovarian Cancer Detection by Galvo-mirror System

Ovarian cancer is one of the most common types of cancer among women, which often leads to death. As a result, developing new techniques for diagnosing this disease at early stages, preventing the high rate of death in women with high-risk, and minimizing the large side effects on the economy must be considered seriously by experts. For early diagnosis of this disease, it is necessary to utilize ultrasound integrated with photo acoustic technique in which the minimal amount of cost, energy, and laser are acquired. In addition, the procedure should provide sufficient pulse to make ovaries tissue able to take image. This new clinical diagnosis technique utilizes modest pulse energy and low electrical voltage so that, it could be assumed as a proper alternative for conventional ultrasound in showing the image of abdominal ovary tissue. The researcher aims at presenting a real time photo acoustic-imaging probe for imaging human ovaries tissue; thus, this study seeks to investigate the effect of low electrical voltage and modest laser pulse energy while providing enough pulse for ovarian tissue as well as implementation issue. This model utilizes dual modality imaging approach and describes several researches carried out in order to establish dual-model imaging consisting ultrasound and photo acoustic. The system can accomplish near-simultaneous ultrasound and photo acoustic imaging. The model is capable of reaching thorough diagnostic information based on the tissue where there is only individual imaging model with its limitations.

Fluorescence microendoscopy imaging based on GRIN lenses with one- and two-photon excitation modes

With the rapid development of life sciences, there is an increasing demand for intravital fluorescence imaging of small animals. However, large dimensions and limited working distances of objective lenses in traditional fluorescence microscopes have limited their imaging applications mostly to superficial tissues. To overcome these disadvantages, researchers have developed the graded-index (GRIN) probes with small diameters for imaging internal organs of small animals in a minimally invasive fashion. However, dynamic imaging based on GRIN lens has not been studied extensively. Here, this paper presented a fluorescence endoscopic imaging system based on GRIN lenses using one-photon and two-photon excitation. GRIN lenses with 1.15 mm diameter and 7.65 mm length were used in the system. The images were acquired by a compact laser scanning imaging system with a resonant galvo-mirror system to scan the laser beam and a photomultiplier tube (PMT) to detect fluorescence signals. Experimental results showed that this system using two-photon excitation could implement dynamic fluorescence microendoscopic imaging and monitor the movement of blood flow beneath the skin in anesthetized mice while producing images with higher contrast and signal to noise ratio (SNR) than those using one photon excitation. It would be a useful tool for studying biological processes of small animals or plants in vivo.

Real-time integrated photoacoustic and ultrasound (PAUS) imaging system to guide interventional procedures: ex vivo study.

Because of depth-dependent light attenuation, bulky, low-repetition-rate lasers are usually used in most photoacoustic (PA) systems to provide sufficient pulse energies to image at depth within the body. However, integrating these lasers with real-time clinical ultrasound (US) scanners has been problematic because of their size and cost. In this paper, an integrated PA/US (PAUS) imaging system is presented operating at frame rates >30 Hz. By employing a portable, low-cost, low-pulse-energy (~2 mJ/pulse), high-repetition-rate (~1 kHz), 1053-nm laser, and a rotating galvo-mirror system enabling rapid laser beam scanning over the imaging area, the approach is demonstrated for potential applications requiring a few centimeters of penetration. In particular, we demonstrate here real-time (30 Hz frame rate) imaging (by combining multiple single-shot sub-images covering the scan region) of an 18-gauge needle inserted into a piece of chicken breast with subsequent delivery of an absorptive agent at more than 1-cm depth to mimic PAUS guidance of an interventional procedure. A signal-to-noise ratio of more than 35 dB is obtained for the needle in an imaging area 2.8 × 2.8 cm (depth × lateral). Higher frame rate operation is envisioned with an optimized scanning scheme.

Effect of substrate discontinuities on the propagating surface plasmon polariton modes in gold nanobars.

The surface plasmon polariton (SPP) modes of gold nanobars (nanowires with rectangular dimensions) have been investigated by scanning pump-probe microscopy. In these experiments the nanobars were suspended over trenches cut in glass coverslips, and propagating SPP modes were launched in the supported portion of the nanobar by focusing a near-IR pump laser beam at the end of the nanobar. Transient absorption images were then collected by scanning the probe laser over the nanobar using a galvo-mirror system. The images show that the trench has a large effect on the SPP modes, specifically, for approximately half the nanowires the propagation length is significantly reduced after the trench. Finite element calculations were performed to understand this effect. The calculations show that the pump laser excites bound and leaky modes (modes that have their fields localized at the nanobar/glass or nanobar/air interfaces, respectively) in the supported portions of the nanobars. These modes propagate along the nanobar. When they meet the trench their field distributions are altered. The modes that derive from the bound mode are strongly damped over the trench. Thus, the bound mode is not reconstituted on the opposite side of the trench, and only the leaky mode contributes to the signal. Because the bound and leaky modes can have different propagation lengths, the propagation lengths measured in our experiments can change from one side of the trench to the other. The results show how the substrate can be engineered to control the SPP modes in metal nanostructures.

A parametric piecewise-linear approach to laser projection

A parametric approach to sketching two-dimensional piecewise linear curves by a scanning galvo mirror system is presented. The proposed method uses a decomposed piecewise linear model that is based on the one-dimensional description of Chua-Kang. The curves to be drawn are treated as a parametric system composed of two positional equations, $$X$$ and $$Y$$ , which are related to each other by an artificial parameter $$\mu $$ . To verify the effectiveness of this approach, the proposed formulation is applied to a dual-axis motor/mirror assembly Scanner Galvo Mirror System model LP20 showing its capability to sketch accurately any piecewise linear curve.

Detection of single gold nanoparticles using spatial modulation spectroscopy implemented with a galvo-scanning mirror system

The optical extinction of single nanoparticles can be sensitively detected by spatial modulation spectroscopy (SMS), where the particle is moved in and out of a tightly focused laser beam with a piezo-device. Here we show that high sensitivity can be obtained by modulating the beam with a galvo-mirror system, rather than by moving the sample. This work demonstrates an inexpensive method for making a SMS microscope, and shows how an existing laser scanning microscope can be adapted for SMS measurements. The galvo-mirror technique also allows SMS measurements to be performed in a liquid, which is difficult to do with piezo-modulation.

Femtosecond laser microstructuring of materials

Femtosecond laser pulses at 790 and 395 nm combined with a scanning galvo mirror system have allowed the ablation of high quality microchannels in Pyrex, fused silica and silicon (100) for microchemical applications. While Pyrex and fused silica can be micromachined in the near infrared or UV, silicon can only be micromachined to the required depths of ∼50 μm in the near UV where the linear absorption coefficient is much higher. Residual roughness on these materials is <1 μm.