This study presents the development and analysis of a new metal-free nanocomposite that incorporates functionalized multi-walled carbon nanotubes (f-MWCNTs) with graphitic carbon nitride (g-C3N4) for reinforcing polymethyl methacrylate (PMMA) denture bases. The f-MWCNTs were integrated with g-C3N4 nanoparticles, and their structural and morphological features were examined using various techniques, including X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), high-resolution transmission electron microscopy (HR-TEM), Fourier-transform infrared spectroscopy (FT-IR), and Raman spectroscopy. A mechanical blending process was employed to synthesize the nanocomposite by mixing 2 wt% of the f-MWCNT/g-C3N4 with PMMA polymer powder, followed by heat curing to form the composite material. Specimens for mechanical testing were crafted to measure flexural strength, impact resistance, compressive performance, and hardness. The findings revealed that the f-MWCNT/g-C3N4-reinforced PMMA composites outperformed standard PMMA in mechanical robustness. Surface examination of the tested samples through SEM showed distinctive dimpling and roughness, indicating a toughened fracture surface in comparison to pure PMMA and g-C3N4 samples. The study concludes that this innovative f-MWCNT/g-C3N4 composite is a promising reinforcement for PMMA denture bases, enhancing both their mechanical and physical attributes.Keywords: PMMA, functionalization, MWCNTs, Graphitic Carbide Nitride, Mechanical Properties and Denture Base
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