The electronic and steric properties of ligands are of great importance in late transition metal catalyst mediated ethylene polymerization to tune the catalytic performance. In this contribution, strong electron-withdrawing groups—fluoro and nitro—along with benzhydryl as a steric component, were incorporated into the parent bis(imino)pyridine ligand structure to prepare a series of iron (II) chloride complexes: 2-[MeC=N{2-(Ph2CH)-4-NO2-6-F}C6H2]-6-[MeC=N(Ar)C6H2]C5H3N–FeCl2 (Ar = 2,6-Me2C6H3Fe2Me, 2,6-Et2C6H3Fe2Et, 2,6-iPr2C6H3Fe2iPr, 2,4,6-Me3C6H2Fe3Me and 2,6-Et2-4-MeC6H2Fe2Et,Me). Apart from the structural characterization of all complexes executed via FTIR and elemental analysis, X-ray diffraction analysis unveiled distorted square pyramidal geometry for Fe2Me (τ5 = 0.21) and Fe2Et (τ5 = 0.28). Upon in situ activation with either MAO or MMAO cocatalysts, all iron complexes displayed distinguished polymerization performance, especially in terms of thermo-stability. In particular, the less hindered Fe2Me exhibited high activity: 20.4 × 106 g mol−1 h−1 at 70 °C, 1.5 × 106 g mol−1 h−1 at 110 °C, and 0.6 × 106 g mol−1 h−1 at 120 °C. Whereas, the sterically more hindered Fe2iPr proved to be more productive in generating high molecular weight polyethylene (Mw up to 410.7 kg mol−1 at 70 °C). Moreover, by adjusting the reaction temperature and ligand structure, the chain termination reaction could be modulated from a high proportion of vinyl-terminated polyethylene to saturated polyethylene rich product [CH2CH(CH2)nCH3/CH3(CH2)nCH3 = 0.7/0.3–0.39/0.61], as confirmed by high-temperature 1H/13C NMR spectra. Low molecular weight vinyl-terminated polyethylenes are of significant importance in the synthesis of functional polymers and can serve as valuable additives in lubricants.
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