The article is devoted to the problem of the efficient design of THz waveguides devices. Extreme small sizes of THz devices such as subharmonic pumped mixers for radiometer witch waveguides are integrated in copper block covered with 3 μm gold are presented. The three numerical techniques and direct measurements in the THz regime have been used to predict the effective conductivity reduction due to protrusions. Efficient design of THz systems requires the ability to predict effective conductivity, allowing engineers to determine the amount of surface roughness for acceptable reflection losses prior to fabrication. Full-wave numerical technique to predict the field enhancement factors for both the rf electric field and the rf magnetic field on the protrusion above smooth sample in the THz regime has been mentioned. The electric field and magnetic field enhancement factors on the hemispherical protrusion should be excluded in case the protrusions size are smaller than δ/50 and δ/1.5 correspondingly (δ is skin depth). Mie-Scattering-based approach approximates a unit cell of the grating as a circular cylinder protrusion the additional loss due to the protrusion compared with a perfectly flat surface of the same material. Hammerstad–Bekkadal Model demonstrates an analytical function which depends of sheet resistance for a sample with surface roughness on the surface roughness and skin depth of the metal. Numerical calculations using this technique predict 10% power absorption due to surface features 35 nm at 400 GHz. A layout of the apparatus for direct measurements of the effective conductivity of samples with roughness features using an open quasi-optical resonator is given. The results of theoretical calculation and empirical evaluation have been compared with computer simulation software taking into consideration of the effective conductivity only due to the change in the surface geometry. The comparison empirical results and numerical calculations full-wave numerical technique are more accurate for samples that are smooth relative to the skin depth. For surface features greater than the skin depth, we found the Hammerstad and Bekkadal model to be a better. The observed methods can be used as a rapid means to estimate waveguides surface roughness in terms of power loss in the THz regime.
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