This work reports the synthesis of new epoxy resin namely tetraglycidyl bisurea bisphenyl S (TGBUBS). TGBUBS was characterized through using nuclear magnetic resonance (1H NMR and 13C NMR) and attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR). TGBUBS was investigated as an excellent organic inhibitor for protecting the mild steel from corrosion in 1M HCl solution at different concentrations. Anticorrosion protection behaviors were evaluated and more discussed including different techniques such as potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and contact angle (CA) measurements. The obtained results showed that the TGBUBS exhibited inhibition efficiencies at lower concentration are 93.19 % (PDP) and 91.21 % (EIS), respectively. Further, PDP measurements indicated that the TGBUBS acted as a mixed-type inhibitor in 1M HCl solution. Furthermore, SEM and EDS analysis showed a significant reduction in the corrosion on the mild steel surface when the inhibitory epoxy resin was present compared to the blank solution (1M HCl). The effectiveness and interactions of the new epoxy resin on the mild steel surface were also predicted using DFT calculations and molecular dynamics (MD) simulations. The theoretical approaches are in agreement with the experiment results.
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