Abstract As a key component of the transmission line, the inter-layer cross-contact force of the internal strand is an important factor affecting the mechanical properties of the conductor. In this paper, the cross-contact characteristics between the strands of multi-layer conductors are analyzed. According to the relationship between the contact force and the contact distance between the strands, the finite element simulation of different material strands of different conductors at different cross angles is carried out. Through the analysis, it can be seen that the cross angle between the strands and the material of the strands have a significant impact on the contact force. Then, based on the existing Hertz contact theory model, the relationship between the contact force and the contact distance between the strands is modified, and the contact force and contact distance models suitable for different cross angles of the conductor strands are obtained, that is, the modified Hertz contact model. According to the simulation results, combined with the modified Hertz contact model, the contact force coefficient between the strands is fitted, and the calculation formula of contact force and contact displacement is proposed. The formula can be applied to the calculation of contact force at any intersection angle between strands. The calculation formula provides theoretical support for the accurate structural calculation of the conductor, which is helpful to the analysis and calculation of the contact friction between the strands.
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