Advanced batteries containing a Li metal anode (LMA) are needed to enable the clean economy and meet ambitious climate targets. Currently, LMA batteries are limited by dendrite propagation due to the non-uniform plating and stripping of Li, which is detrimental to cell performance. The non-crystalline solid electrolyte (SE), lithium phosphorus oxynitride (LiPON) is unique in demonstrating stable Li plating/stripping at appreciable rates, but its synthesis requires costly and slow vacuum deposition methods. We use aqueous precursor solutions which are rapidly condensed during spin coating and gently annealed to produce dense, flat, Li metal oxide films without long-range order. However, such solution-processed SEs typically exhibit ionic conductivities (σ ion ) too low for energy storage applications (~10-8 S cm-1) and far lower than vacuum-deposited LiPON (~10-6 S cm-1).We will discuss various approaches to increase the σion of these materials, including compositional engineering and controlled processing conditions. Structure-property relationships have been elucidated using modelling of the local structure and interphase formation against Li evaluated by time-dependent electrochemical impedance spectroscopy and in situ X-ray photoelectron spectroscopy. Electrochemical testing of these films deposited onto a current collector in an anode-free cell will be used to evaluate their ability to facilitate stable deposition and stripping of Li.Initial exploration of processing parameters have yielded σion values > 10-7 S cm-1 [1] and the presence of medium-range order (nanocrystalline domains) in some cases. Beyond Li, new non-crystalline SEs for other ions will be discussed. As only limited chemical compositions and processing conditions of these materials have been reported, with no corresponding structural studies, our work provides insight to enable the optimisation and discovery of scalable non-crystalline SEs for advanced batteries.1. P. Vadhva, T. Gill, J. H. Cruddos, S. Said, M. Siniscalchi, S. Narayanan, M. Pasta, T.S. Miller, A.J.E. Rettie. Engineering solution-processed non-crystalline solid electrolytes for Li metal batteries. Chemistry of Materials, 2022, 35, 3, 1168–1176.
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