Despite initially certified in qualification tests, photovoltaic (PV) backsheets and entire systems often experience catastrophic failures within a few years of field deployment. Understanding the factors contributing to these failures is challenging due to the complex service conditions and composition of PV systems. In this study, we investigated the synergistic effects of UV exposure (an external weathering factor) and acetic acid (HAc, an internal weathering factor) on the degradation of PV backsheets. Polyethylene terephthalate (PET)-based backsheets, commonly used in PV systems, were selected as model samples. Key failure modes, including yellowing and cracking, were compared between PET backsheets aged with UV exposure alone and those exposed to both UV and HAc. The results revealed that the presence of HAc significantly accelerated the failure process of PET samples compared to those aged with UV and air alone. This additional acceleration was mainly attributed to the potential formation of hydroxyl radicals produced by HAc under UV exposure, which facilitates the chain scission reaction and the formation of chromophores. Density functional theory (DFT) calculations were also conducted to understand the accelerated aging effects induced by hydroxyl radicals. Additionally, combining UV/HAc exposure with mechanical stress resulted in even more accelerated degradation. These findings suggest that novel accelerated aging methods could be developed to better simulate field conditions, assess early failure risks, and enhance the design of robust and reliable PV products.
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