This research investigates the formation of polymer blends by blending Epoxy LY556 with Acrylonitrile-Butadiene-Styrene (ABS) at weight percentages ranging from 2 to 10% wt. The thermal properties, morphological characteristics, tensile strength, flexural strength, and interlaminar shear strength (ILSS) characteristics of these composites were examined. The X-ray Diffractometer (XRD) and Fourier Transform Infrared Spectrometer (FTIR) studies confirmed the presence of binary blends. The miscibility of epoxy/ABS blends is shown by the presence of a single melting peak in the Differential Scanning Calorimetry (DSC) analysis. The Thermogravimetric Analysis (TGA) findings indicate that epoxy and ABS blends exhibit greater thermal stability than pure epoxy. The tensile strength increased from 183.6 to 380.6 MPa, flexural strength increased from 165.3 MPa to 335.6 MPa, ILSS increased from 32.4 MPa to 72 MPa for 8% wt. of ABS blending, and the laminates witnessed a decrease in density and hardness values. The Scanning Electron Microscopy (SEM) images demonstrate the commendable blending characteristics and the synergistic impact of the ABS/Epoxy composite, yielding superior outcomes to the pure epoxy material.
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