MnO2 nanoflowers were supported on porous hydrothermal carbon via in situ loading and used for the catalytic oxidation of formaldehyde from plywood manufactured with UF adhesive. The prepared MnO2 had a δ-type structure. The use of hydrothermal carbon (Hcs) improved the dispersion of active components in the materials and provided space for the catalytic reactions. Hcs/MnO2 exhibited catalytic activity and stability during formaldehyde oxidation at room temperature. The formaldehyde removal efficiency reached 90.43 % in 30 min. The Hcs/MnO2 had more oxygen vacancies than the MnO2 catalyst, providing more abundant active substances such as -OH, O2-, O- and other active substances to promote the catalytic reaction. The effects of Hcs/MnO2 on the formaldehyde emission and the mechanical properties of plywood were investigated. The MOR, MOE and bonding strength of the Hcs/MnO2-loaded plywood with 9 % Hcs were 51.1 MPa, 2994 MPa, and 0.8 MPa, respectively. After 28 d of exposure, the formaldehyde emitted from the plywood treated with Hcs/MnO2 decreased to 0.023 mg/m3, which fulfilled the requirement for ENF grading. The controlled release of free formaldehyde from plywood by Hcs/MnO2 was reflected by changes in mass transfer and catalytic oxidation. The manganese oxides in the micropores of the wood reduced the diffusion coefficient of free formaldehyde and hindered migration through the substrate. Once the concentration of formaldehyde decreased to a certain level, it was degraded by Hcs/MnO2, thus removing formaldehyde from the source.
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