Flexible Piezoresistive Sensor Research Articles

A Multielectrode Layout for High Reliability of Flexible Piezoresistive Sensor: One Stimulus Signal to Three Sensing Signals.

Flexible sensors have developed rapidly due to their great application potential in the intelligent era. However, the frequent bending work requirements pose a serious challenge to the mechanical reliability of flexible sensors. Herein, a strategy of using a new multielectrode layout to achieve multiple sensing signals based on one external signal is proposed for the first time to improve the reliability of flexible piezoresistive sensors. The multielectrode layout consists of a pair of interdigital electrodes and a bottom electrode. The interdigitated electrodes are used to sense the change in the surface resistance of the sensor, and the interdigital electrodes and the bottom electrode are used to sense the change in the bulk resistance of the sensor. As a result, without increasing the sensing unit area, the electrode layout allows the sensor to generate three response electrical signals when sensing an external pressure, thus improving the reliability of the sensor. Based on the electrode layout, a highly reliable flexible piezoresistive sensor with a multilevel porous structure is obtained by a microwave foaming method with a template. In the working state of sensing surface resistance, the sensor has a 22.12 kPa-1 sensitivity. Meanwhile, in the working state of sensing bulk resistance, the sensor shows a 55.17 kPa-1 sensitivity. Furthermore, the sensor is applied to monitor human pulse and speech signals, demonstrating its multisignal output characteristics and potential applications in flexible electronics. In conclusion, the new strategy of using the proposed electrode layout to improve the reliability of flexible sensors is expected to greatly promote the practical application of flexible electronics.

Graphene Sterically-Wrapped textile piezoresistive Sensors: A spray coating path for synergistically advancing sensitivity and response range

Trade-off between a high sensitivity and a broad sensing range remains a persistent challenge for flexible pressure sensors. Not to suffer from this dilemma, a flexible textile piezoresistive sensor sterically-wrapped with graphene by spray coating is reported, which constructs enriched three-dimensional conductive networks from leather fabric’s inherent fibers and pore structures, synergistically advancing the sensitivity and response range. Such a sensor renders bulky spatial deformation and augmented pressure-induced conducting paths, and hence affords an ultra-high sensitivity of 259.6 kPa−1(0–100 kPa) and an exceptional response range of up to 1 MPa. Besides, the graphene/textile sensor demonstrates outstanding durability (>12000 cycles). With these advantages, real-time monitoring of human physiological activities such as wrist pulses and throat swallowing is successfully achieved. Benefitting from the scalability of the spraying methodology, a large-size 45 × 45 cm2 sensing array with a 32 × 32 matrix is facilely fabricated to map the spatial pressure of human interactive behaviors for ergonomics. And smart insoles incorporating graphene/textile sensors can capture plantar pressure distribution and provide effective analysis for diverse static/dynamic movements of feet. Such spray-coated textile sensors could not only find potential applications in wearable electronics and intelligent robotics, but also open the possibility of monitoring complex heavy machinery and large-scale infrastructures.

Flexible pressure sensor based on Pt/PI network with high sensitivity and high thermal resistance

The increasing development of wearable electronics necessitates the urgent need for highly sensitive flexible pressure sensors suitable for harsh environments at high/low temperatures, thus meeting the specific requirements of wilderness survival, lunar exploration, mine exploration, and so on. Herein, a flexible piezoresistive sensor based on 3D Pt/PI fibrous network is prepared through the electrospinning and ion-sputtering techniques, demonstrating excellent sensing performance over a wide temperature range from liquid nitrogen temperature to 250 °C. The 3D Pt/PI pressure sensor achieves high sensitivity of 158.23 kPa−1 at room temperature, and remains remarkable sensitivity of 71.47 kPa−1 and 7.63 kPa−1 at 150 °C and 250 °C, respectively. Furthermore, benefiting from the hydrophobicity of the Pt/PI fibrous network, the sensitivity of the pressure sensor stabilizes in about 148 ± 10 kPa−1 under relative humidity from 30 % to 90 %, indicating humidity-independent sensing performance. As a proof of concept, the fabricated piezoresistive sensor can be not only monitor the human physiological information in real-time, but also detect external mechanical stimuli at high/low temperatures, demonstrating great potential for application in harsh environments.

Multifunctional and high‐stability RGO/PANI wrapped polyurethane foam for flexible piezoresistive sensor applications

AbstractDue to its excellent durability and steady mechanical qualities, three‐dimensional porous polyurethane foam (PUF) presents a wide range of possibilities for flexible piezoresistive sensors. Its extreme flammability, poor electrical conductivity, and susceptibility to outside factors present serious difficulties, though. In this study, a waterborne polyurethane‐coated flexible PUF sensor that incorporates reduced graphene oxide (RGO) and polyaniline (PANI) through a methodical, step‐by‐step dip‐coating methodology is successfully developed. The final product has a water contact angle of 133°, which improves its ability to adapt to a variety of environmental circumstances. Flexible graphene sheets are incorporated to improve heat resistance and flame retardancy, and PANI and RGO provide strong bonding to the PUF framework, ensuring outstanding structural stability even after 1500 cycles. The flexible foam sensor shows promise for use in flexible piezoresistive sensors and electronic skin due to its remarkable strain monitoring range of up to 70%, quick response time of 0.39 s in sensitivity experiments, and adaptability to different physical activities like walking and gesturing.

Silver nanowires/waterborne polyurethane composite film based piezoresistive pressure sensor for ultrasensitive human motion monitoring

Flexible piezoresistive pressure sensors are gaining significant attention, particularly in the realm of flexible wearable electronic skin. Here, a flexible piezoresistive pressure sensor was developed with a broad sensing range and high sensitivity. We achieved this by curing polydimethylsiloxane (PDMS) on sandpaper, creating a PDMS film as the template with a micro-protrusion structure. The core sensing layer was formed using a composite of silver nanowires (AgNWs) and waterborne polyurethane (WPU) with a similar micro-protrusion structure. The sensor stands out with its exceptional sensitivity, showing a value of 1.04 × 106 kPa−1 with a wide linear range from 0 to 27 kPa. It also boasts a swift response and recovery time of 160 ms, coupled with a low detection threshold of 17 Pa. Even after undergoing more than 1000 cycles, the sensor continues to deliver stable performance. The flexible piezoresistive pressure sensor based on AgNWs/WPU composite film (AWCF) can detect small pressure changes such as pulse, swallowing, etc, which indicates that the sensor has great application potential in monitoring human movement and flexible wearable electronic skin.

Flexible Nanofiber Pressure Sensors with Hydrophobic Properties for Wearable Electronics

In recent years, flexible pressure sensors have received considerable attention for their potential applications in health monitoring and human–machine interfaces. However, the development of flexible pressure sensors with excellent sensitivity performance and a variety of advantageous characteristics remains a significant challenge. In this paper, a high-performance flexible piezoresistive pressure sensor, BC/ZnO, is developed with a sensitive element consisting of bacterial cellulose (BC) nanofibrous aerogel modified by ZnO nanorods. The BC/ZnO pressure sensor exhibits excellent mechanical and hydrophobic properties, as well as a high sensitivity of −15.93 kPa−1 and a wide range of detection pressure (0.3–20 kPa), fast response (300 ms), and good cyclic durability (>1000). Furthermore, the sensor exhibits excellent sensing performance in real-time monitoring of a wide range of human behaviors, including mass movements and subtle physiological signals.

Novel Polyurethane Based, Fully Flexible, High-Performance Piezoresistive Sensor for Real-Time Pressure Monitoring.

Flexible piezoresistive pressure sensors are garnering substantial attention, in line with advancements in biointegrated and wearable electronics. However, a significant portion of piezoresistive pressure sensors suffer from the trade-off between sensitivity and pressure range. Moreover, the current piezoresistive sensors generally rely on a rigid metallic electrode, severely deteriorating their long-term durability. Herein, a fully flexible piezoresistive sensor coupling polyurethane (PU) based electrode and active sensing element is proposed to circumvent the aforementioned problems. By rationally regulating the double-permeable conductive networks within the PU matrix, an elastomeric electrode and sensing element are implemented, respectively. The assembled heterostructured configurations enable impressive sensitivity up to 7.023 kPa-1, broad pressure detection (up to 420 kPa), an ultralow pressure sensing limit (0.1 Pa), and extraordinary operation stability over 80000 cyclic pressings along with fast response/relaxation times (60 ms/80 ms). Additionally, the fully flexible sensor is capable of both real-time detection of physiological signals and mimicking keyboards, implying its viability as a high-performance pressure sensor.

Flexible piezoresistive pressure sensor based on a graphene-carbon nanotube-polydimethylsiloxane composite

Flexible sensors are used widely in wearable devices, specifically flexible piezoresistive sensors, which are common and easy to manipulate. However, fabricating such sensors is expensive and complex, so proposed here is a simple fabrication approach involving a sensor containing microstructures replicated from a sandpaper template onto which polydimethylsiloxane containing a mixture of graphene and carbon nanotubes is spin coated. The surface morphologies of three versions of the sensor made using different grades of sandpaper are observed, and the corresponding pressure sensitivities and linearity and hysteresis characteristics are assessed and analyzed. The results show that the sensor made using 80-mesh sandpaper has the best sensing performance. Its sensitivity is 0.341 kPa−1 in the loading range of 0–1.6 kPa, it responds to small external loading of 100 Pa with a resistance change of 10%, its loading and unloading response times are 0.126 and 0.2 s, respectively, and its hysteresis characteristic is ∼7%, indicating that the sensor has high sensitivity, fast response, and good stability. Thus, the presented piezoresistive sensor is promising for practical applications in flexible wearable electronics.

High Sensitivity and Wide Linear Range Flexible Piezoresistive Pressure Sensor with Microspheres as Spacers for Pronunciation Recognition.

Flexible piezoresistive pressure sensors have received great popularity in flexible electronics due to their simple structure and promising applications in health monitoring and artificial intelligence. However, the contradiction between sensitivity and detection range limits the application of the sensors in the medium-pressure regime. Here, a flexible piezoresistive pressure sensor is fabricated by combining a hierarchical spinous microstructure sensitive layer and a periodic microsphere array spacer. The sensor achieves high sensitivity (39.1 kPa-1) and outstanding linearity (0.99, R2 coefficient) in a medium-pressure regime, as well as a wide range of detection (100 Pa-160.0 kPa), high detection precision (<0.63‰ full scale), and excellent durability (>5000 cycles). The mechanism of the microsphere array spacer in improving sensitivity and detection range was revealed through finite element analysis. Furthermore, the sensors have been utilized to detect muscle and joint movements, spatial pressure distributions, and throat movements during pronouncing words. By means of a full-connect artificial neural network for machine learning, the sensor's output of different pronounced words can be precisely distinguished and classified with an overall accuracy of 96.0%. Overall, the high-performance flexible pressure sensor based on a microsphere array spacer has great potential in health monitoring, human-machine interface, and artificial intelligence of medium-pressure regime.

Highly Sensitive and Breathability Flexible Piezoresistive Pressure Sensor Based on Xylon

AbstractIn recent years, the prevalence of cervical spondylosis has been increasing, which is associated with unhealthy posture in daily life, flexible pressure sensors are beneficial in preventing cervical spine disorders. This work is dedicated to developing a flexible, high‐performance, and breathable device to monitor the health of the neck. Here, a flexible pressure sensor with a “sandwich” structure is presented, which incorporates patterned xylon fabric as the substrate and MXene as the sensitive layer. Furthermore, the application of silver nanowires (AgNWs) as the electrode material improves the piezoresistive performance. Combined with an internal elastic encapsulation method (IEEM), the sensor exhibits high sensitivity (1417.9 kPa−1 under pressure below 100 kPa) and a fast response time (30.77 ms). Compared with traditional flexible pressure sensors, the breathability of devices with an all‐fiber structure is nearly seven times higher, which better satisfies the monitoring requirements of long‐term wear. Finally, a wireless system is established by integrating a Bluetooth module and a terminal app. It enables monitoring and sensing of various physiological signals of the neck, as well as identification and alerting of long‐term poor posture such as prolonged neck flexion, showing a potential candidate for the applications of the next‐generation wearable device.

Highly Flexible and Sensitive Pressure Sensor: Fabrication of Porous PDMS/Graphene Composite via Laser Thermoforming

AbstractFlexible pressure sensors employing porous polymer materials are renowned for their superior sensing capabilities, attributed to the inherently low stiffness of porous polymers. The practical utilization of such sensors hinges on the development of a straightforward, cost‐effective, and patternable method for preparing porous polymer materials. In this research, a novel laser thermoforming process is introduced to craft a porous Polydimethylsiloxane (PDMS) film, leveraging carbon black (CB) as an endothermic agent and glucose as a porogen. The resulting porous PDMS film serves as the foundation for a remarkably sensitive flexible piezoresistive sensor. Owing to the inherent flexibility endowed by the porous structure, the porous PDMS‐based pressure sensor achieves a remarkable sensitivity of 109.4 kPa−1 within 0–200 Pa, an effective measurement span of 0–100 kPa, rapid response and recovery times of 79 and 55 ms, and impressive stability over 5000 cycles. The sensor's utility extends to applications such as human pulse monitoring, Morse coding, and robot claw sensing, underscoring its promise in the realm of flexible electronics. In summary, the laser thermoforming process realizes the one‐step, economical, and patternable preparation of porous polymer materials, and introduces a novel avenue for the realization of high‐performance flexible sensors based on thermally cured porous polymers.

Laser-Induced Skin-like Flexible Pressure Sensor for Artificial Intelligence Speech Recognition.

Skin-like flexible pressure sensors with good sensing performance have great application potential, but their development is limited owing to the need for multistep, high-cost, and low-efficiency preparation processes. Herein, a simple, low-cost, and efficient laser-induced forming process is proposed for the first time to prepare a skin-like flexible piezoresistive sensor. In the laser-induced forming process, based on the photothermal effect of graphene and the foaming effect of glucose, a skin-like polydimethylsiloxanes (PDMS) film with porous structures and surface protrusions is obtained by using infrared laser irradiation of the glucose/graphene/PDMS prepolymer film. Further, based on the skin-like PDMS film with a graphene conductive layer, a new skin-like flexible piezoresistive sensor is obtained. Due to the stress concentration caused by the surface protrusions and the low stiffness caused by the porous structures, the flexible piezoresistive sensor realizes an ultrahigh sensitivity of 1348 kPa-1 at 0-2 kPa, a wide range of 200 kPa, a fast response/recovery time of 52 ms/35 ms, and good stability over 5000 cycles. The application of the sensor to the detection of human pulses and robot clamping force indicates its potential for health monitoring and soft robots. Furthermore, in combination with the neural network (CNN) algorithm in artificial intelligence technology, the sensor achieves 95% accuracy in speech recognition, which demonstrates its great potential for intelligent wearable electronics. Especially, the laser-induced forming process is expected to facilitate the efficient, large-scale preparation of flexible devices with multilevel structures.

Bubbles-Induced Porous Structure-Based Flexible Piezoresistive Sensors for Speech Recognition.

Flexible piezoresistive sensors with a porous structure that are used in the field of speech recognition are seldom characterized by both high sensitivity and ease of preparation. In this study, a piezoresistive sensor with a porous structure that is both highly sensitive and can be prepared by using a simple method is proposed for speech recognition. The preparation process utilizes the interaction of bubbles generated by ethanol evaporation and active agents with polydimethylsiloxane to produce a porous flexible substrate. This preparation process requires neither templates nor harsh experimental conditions such as a low temperature and a low pressure. Furthermore, the prepared piezoresistive sensor has excellent properties, such as a high sensitivity (27.6 kPa-1), a satisfactory response time (800 μs), and a good stability (10,000 cycles). When used for speech recognition, more than 1500 vocalizations and silent speech signals obtained from subjects saying numbers from "0" to "9" were collected by the sensor for training a convolutional neural network model. The average accuracy of the recognition reached 94.8%. The simple preparation process and the excellent performance of the prepared flexible piezoresistive sensor endow it with a wide application prospect in the field of speech recognition.

Two-Stage Micropyramids Enhanced Flexible Piezoresistive Sensor for Health Monitoring and Human-Computer Interaction.

High-performance flexible piezoresistive sensors are becoming increasingly essential in various novel applications such as health monitoring, soft robotics, and human-computer interaction. The evolution of the interfacial contact morphology determines the sensing properties of piezoresistive devices. The introduction of microstructures enriches the interfacial contact morphology and effectively boosts the sensitivity; however, the limited compressibility of conventional microstructures leads to rapid saturation of the sensitivity in the low-pressure range, which hinders their application. Herein, we present a flexible piezoresistive sensor featuring a two-stage micropyramid array structure, which effectively enhances the sensitivity while widening the sensing range. Owing to the synergistic enhancement effect resulting from the sequential contact of micropyramids of various heights, the devices demonstrate remarkable performance, including boosting sensitivity (30.8 kPa-1) over a wide sensing range (up to 200 kPa), a fast response/recovery time (75/50 ms), and an ultralong durability of 15,000 loading-unloading cycles. As a proof of concept, the sensor is applied to detect human physiological and motion signals, further demonstrating a real-time spatial pressure distribution sensing system and a game control system, showing great potential for applications in health monitoring and human-computer interaction.

Flat-Silk-Cocoon-Based Wearable Flexible Piezoresistive Sensor and Its Performance.

Flexible sensors are becoming the focus of research because they are very vital for intelligent products, real-time data monitoring, and recording. The flat silk cocoon (FSC), as a special form of cocoon, has all the advantages of silk, which is an excellent biomass carbon-based material and a good choice for preparing flexible sensors. In this work, a flexible piezoresistive sensor was successfully prepared by encapsulating carbonized flat silk cocoons (CFSCs) using an elastic matrix polydimethylsiloxane (PDMS). The sensing performance of the material is 0.01 kPa-1, and the monitoring range can reach 680.57 kPa. It is proved that the sensor can detect human motion and has excellent durability (>800 cycles). In addition, a sensor array for a keyboard based on CFSCs was explored. The sensor has a low production cost and a simple preparation process, and it is sustainable and environmentally friendly. Thus, it may have potential applications in wearable devices and human-computer interactions.

Heater-Integrated Flexible Piezoresistive Pressure Sensor Array for Smart-Car Seats

Heater-Integrated Flexible Piezoresistive Pressure Sensor Array for Smart-Car Seats

Bending and Stretching‐Insensitive, Crosstalk‐Free, Flexible Pressure Sensor Arrays for Human‐Machine Interactions

AbstractAccurate data acquisition from flexible sensors placed on deformable 3D freeform surfaces is of critical importance for many applications, such as wearable electronics, human‐machine interfaces, and soft robotics. However, the mechanical coupling between the sensor and the deformable subject surface to bending and stretching deformations can significantly reduce the accuracy of the acquired data. This study combines a polyimide (PI) micropore isolation layer (PIL) and serpentine electrodes with a flexible piezoresistive sensor to mitigate the issue of mechanical coupling. As a mechanical buffer to distribute the external pressure and reduce the strain concentration, the PIL can avoid the bending interference for bending curvature up to 256 m−1, while maintaining a high sensitivity of S &gt; 21.5 kPa−1. The serpentine electrode design further allows the sensor to reliably acquire data in the presence of stretching up to 45% without cross‐talk. The versatility of the developed sensor is demonstrated in several human‐machine interaction scenarios, including gesture recognition and motion detection. The design strategies on materials and structures from this study can also be applied for the development of other flexible sensors with high sensitivity and low deformation interference to avoid the mechanical coupling between the sensor and the deformable surface.

Recycling of Flyash: Route toward high-performance, eco-friendly, and cost-effective flexible strain sensor via synergizing multi-walled carbon nanotubes

Along with the widespread utilization of wearable and portable electronics, the rise of sensitive flexible strain sensors with wide detection range, excellent stability and affordable costs emerges as a substantial crux of this domain. Herein, we present a convenient and scalable approach for constructing high-performance flexible piezoresistive strain sensor by rationally assembling Flyash/Multi-carbon nanotubes (MWCNTs) active sensing hybrids. Owing to the unique heterostructure of Flyash/MWCNTs wherein Flyash is anchored with MWCNTs via polydopamine, the active sensing hybrids accommodated by porous polyurethane enables a sophisticated conductive network and large tensile deformability, permitting outstanding gauge factor of 1379, wide strain detection range of 0–100 %, remarkable operation stability and durability. Furthermore, the feasibility of sensor in human motions monitoring is validated. For the first time, the synergy of Flyash and MWCNTs demonstrates effective in advancing the sensing performance of piezoresistive strain sensor, providing a new sight towards high-performance, eco-friendly, and cost-effective flexible strain sensor.

Flexible Piezoresistive Sensor With High Strain Sensitivity and Pressure Insensitivity for Motion Monitoring

Flexible Piezoresistive Sensor With High Strain Sensitivity and Pressure Insensitivity for Motion Monitoring

A flexible piezoresistive strain sensor based on MXene/bacterial cellulose hydrogel with high mechanical strength for real-time monitoring of human motions

A piezoresistive hydrogel sensor composed of bacterial cellulose and MXene nanosheets shows real-time stress sensing abilities at different amplitudes of human motions and maintains its sensing ability underwater.