Flexible Job Shop Scheduling Problem Problem Research Articles

Study on flexible job shop scheduling problem considering energy saving

The Flexible Job Shop Scheduling Problem (FJSP) is an extension of the classical Job Shop Scheduling Problem (JSP). The research objective of the traditional FJSP mainly considers the completion time, but ignores the energy consumption of the manufacturing system. In this paper, a mathematical model of the energy-efficient flexible job shop scheduling problem is constructed. The optimization objectives are completion time, delay time, and total equipment energy consumption. To solve the model, an improved non-dominated sorting genetic algorithm (CT-NSGA-II) is proposed to obtain the optimal scheduling solution. First, the heuristic rules of GLR were used to generate the initial population with good quality and diversity. Second, different crossover and variation operators are designed for the process sequencing and equipment selection parts to enhance the diversity of the evolutionary population. The sparsity theory is introduced to find sparse solutions and three neighborhood structures are designed to perform local search on sparse solutions to improve the uniformity of the optimal solution set distribution. Finally, a competitive selection strategy based on the bidding mechanism is proposed for the Pareto optimal solution set to obtain a better scheduling scheme. The experimental results show that the proposed improved algorithm is feasible and effective in the FJSP problem considering energy consumption, and the algorithm has some application value in improving the efficiency of smart shop operation.

Research on Solving Flexible Job Shop Scheduling Problem Based on Improved GWO Algorithm SS-GWO

As an important branch of production scheduling, the flexible job shop scheduling problem (FJSP) is a typical NP-hard problem. Researchers have adopted many intelligent algorithms to solve the FJSP problem, nonetheless, the task of dynamically adapting its essential parameters during the computational process is a significant challenge, resulting in the solution efficiency and quality failing to meet the production requirements. To this end, this paper proposes an adaptive gray wolf fast optimization algorithm (SS-GWO), which adopts the gray wolf algorithm (GWO) as the basic optimization method, and the algorithm adaptively selects the global search or local search according to the degree of agglomeration of individuals. Firstly, a non-linear convergence factor strategy is employed to control the global exploration and local exploitation capabilities of the algorithm at different stages. This enhances optimization precision and accelerates convergence speed, achieving a dynamic balance between the two. Secondly, the spiral search mechanism of Whale Optimization Algorithm is used in GWO to improve the exploration capability of Gray Wolf Optimization Algorithm. Finally, the effectiveness of SS-GWO model is verified by comparison experiments. The comparison demonstrates the superiority of SS-GWO over the other five state-of-the-art algorithms in solving the 22 classical benchmark test functions. SS-GWO is applied to solve FJSP by means of the standard test function bandimarte calculus. The optimal solution and performance of SS-GWO for solving FJSP are compared with other algorithms. The experimental results show that the SS-GWO algorithm has good optimization performance, and the maximum completion time is reduced by 19% and 37% compared with that of IGWO and GWO, respectively, and the proposed SS-GWO algorithm achieves a better solution effect on flexible job shop scheduling instances, which can satisfy the actual production scheduling needs.

A Study of Deep Learning Neural Network Algorithms and Genetic Algorithms for FJSP

Flexible job-shop scheduling problem (FJSP) is a new research hotspot in the field of production scheduling. To solve the multiobjective FJSP problem, the production of flexible job shop can run normally and quickly. This research takes into account various characteristics of FJSP problems, such as the need to ensure the continuity and stability of processing, the existence of multiple objectives in the whole process, and the constant complexity of changes. It starts with deep learning neural networks and genetic algorithms. Long short-term memory (LSTM) and convolutional neural networks (CNN) are combined in deep learning neural networks. The new improved algorithm is based on the combination of deep learning neural networks LSTM and CNN with genetic algorithm (GA), namely, CNN-LSTM-GA algorithm. Simulation results showed that the accuracy of the CNN-LSTM-GA algorithm was between 85.2% and 95.3% in the test set. In the verification set, the minimum accuracy of the CNN-LSTM-GA algorithm was 84.6%, both of which were higher than the maximum accuracy of the other two algorithms. In the FJSP simulation experiment, the AUC value of the CNN-LSTM-GA algorithm was 0.92. After 40 iterations, the F1 value of the CNN-LSTM-GA algorithm remained above 0.8, which was significantly higher than the other two algorithms. CNN-LSTM-GA is superior to the other two algorithms in terms of prediction accuracy and overall performance of FJSP. It is more suitable for solving the discrete manufacturing job scheduling problem with FJSP characteristics. This study significantly raises the utilisation rate of the assembly shop’s equipment, optimises the scheduling of FJSP, and fully utilises each processing device’s versatile characteristics, which are quite useful for the production processes of domestic vehicle manufacturing companies.

An improved hybrid particle swarm optimization for multi-objective flexible job-shop scheduling problem

Purpose With the continuous upgrading of the production mode of the manufacturing system, the characteristics of multi-variety, small batch and mixed fluidization are presented, and the production environment becomes more and more complex. To improve the efficiency of solving multi-objective flexible job shop scheduling problem (FJSP), an improved hybrid particle swarm optimization algorithm (IH-PSO) is proposed. Design/methodology/approach After reviewing literatures on FJSP, an IH-PSO algorithm for solving FJSP is developed. First, IH-PSO algorithm draws on the crossover and mutation operations of genetic algorithm (GA) algorithm and proposes a new method for updating particles, which makes the offspring particles inherit the superior characteristics of the parent particles. Second, based on the improved simulated annealing (SA) algorithm, the method of updating the individual best particles expands the search scope of the domain and solves the problem of being easily trapped in local optimum. Finally, analytic hierarchy process (AHP) is used in this paper to solve the optimal solution satisfying multi-objective optimization. Findings Through the benchmark experiment and the production example experiment, it is verified that the proposed algorithm has the advantages of high quality of solution and fast speed of convergence. Research limitations/implications This method does not consider the unforeseen events that occur during the process of scheduling and cause the disruption of normal production scheduling activities, such as machine breakdown. Practical implications IH-PSO algorithm combines PSO algorithm with GA and SA algorithms. This algorithm retains the advantage of fast convergence speed of traditional PSO algorithm and has the characteristic of inheriting excellent genes. In addition, the improved SA algorithm is used to solve the problem of falling into local optimum. Social implications This research provides an efficient scheduling method for solving the FJSP problem. Originality/value This research proposes an IH-PSO algorithm to solve the FJSP more efficiently and meet the needs of multi-objective optimization.

A Modified Iterated Greedy Algorithm for Flexible Job Shop Scheduling Problem

The flexible job shop scheduling problem (FJSP) is considered as an important problem in the modern manufacturing system. It is known to be an NP-hard problem. Most of the algorithms used in solving FJSP problem are categorized as metaheuristic methods. Some of these methods normally consume more CPU time and some other methods are more complicated which make them difficult to code and not easy to reproduce. This paper proposes a modified iterated greedy (IG) algorithm to deal with FJSP problem in order to provide a simpler metaheuristic, which is easier to code and to reproduce than some other much more complex methods. This is done by separating the classical IG into two phases. Each phase is used to solve a sub-problem of the FJSP: sequencing and routing sub-problems. A set of dispatching rules are employed in the proposed algorithm for the sequencing and machine selection in the construction phase of the solution. To evaluate the performance of proposed algorithm, some experiments including some famous FJSP benchmarks have been conducted. By compared with other algorithms, the experimental results show that the presented algorithm is competitive and able to find global optimum for most instances. The simplicity of the proposed IG provides an effective method that is also easy to apply and consumes less CPU time in solving the FJSP problem.

An integrated approach for scheduling flexible job-shop using teaching\u2013learning-based optimization method

In this paper, teaching–learning-based optimization (TLBO) is proposed to solve flexible job shop scheduling problem (FJSP) based on the integrated approach with an objective to minimize makespan. An FJSP is an extension of basic job-shop scheduling problem. There are two sub problems in FJSP. They are routing problem and sequencing problem. If both the sub problems are solved simultaneously, then the FJSP comes under integrated approach. Otherwise, it becomes a hierarchical approach. Very less research has been done in the past on FJSP problem as it is an NP-hard (non-deterministic polynomial time hard) problem and very difficult to solve till date. Further, very less focus has been given to solve the FJSP using an integrated approach. So an attempt has been made to solve FJSP based on integrated approach using TLBO. Teaching–learning-based optimization is a meta-heuristic algorithm which does not have any algorithm-specific parameters that are to be tuned in comparison to other meta-heuristics. Therefore, it can be considered as an efficient algorithm. As best student of the class is considered as teacher, after few iterations all the students learn and reach the same knowledge level, due to which there is a loss in diversity in the population. So, like many meta-heuristics, TLBO also has a tendency to get trapped at the local optimum. To avoid this limitation, a new local search technique followed by a mutation strategy (from genetic algorithm) is incorporated to TLBO to improve the quality of the solution and to maintain diversity, respectively, in the population. Tests have been carried out on all Kacem’s instances and Brandimarte's data instances to calculate makespan. Results show that TLBO outperformed many other algorithms and can be a competitive method for solving the FJSP.

A novel integrated condition-based maintenance and stochastic flexible job shop scheduling problem: simulation-based optimization approach

Integrated consideration of production planning and maintenance processes is a real world assumption. Specifically, by improving the monitoring equipment such as various sensors or product-embedded information devices in recent years, joint assessment of these processes is inevitable for enhancing the level of the system optimization. By means of this equipment, managers can benefit from a condition-based maintenance (CBM) for monitoring and managing their system. The chief aim of the paper is to develop a stochastic maintenance problem based on CBM activities engaged with a complex applied production problem called flexible job shop scheduling problem (FJSP). This integrated problem considers two maintenance scenarios in terms of corrective maintenance (CM) and preventive maintenance (PM). The activation of scenario is done by monitoring the degradation condition of the system and comparing the associated value by predetermined PM and CM levels. Moreover, to make it more realistic, the developed problem allows breakdown of the system between inspection intervals. The event time and duration of performing the maintenance activities are also considered stochastic. The developed methodology copes with high stochastic complexity of proposed problem through simulation-based optimization (SBO) approach, which works based on harmony search optimization algorithm. The developed items of SBO are discussed on different generated test problems and assessed through statistical methods and new visualization approach. Numerical example shows that the proposed method is practical for proposed integrated CBM and FJSP problem. It also offers a basis for any implementation of CBM on production problems.

Effective ensembles of heuristics for scheduling flexible job shop problem with new job insertion

This study investigates the flexible job shop scheduling problem (FJSP) with new job insertion. FJSP with new job insertion includes two phases: initializing schedules and rescheduling after each new job insertion. Initializing schedules is the standard FJSP problem while rescheduling is an FJSP with different job start time and different machine start time. The time to do rescheduling is the same as the time of new job insertion. Four ensembles of heuristics are proposed for scheduling FJSP with new job insertion. The objectives are to minimize maximum completion time (makespan), to minimize the average of earliness and tardiness (E/T), to minimize maximum machine workload (Mworkload) and total machine workload (Tworkload). Extensive computational experiments are carried out on eight real instances from remanufacturing enterprise. The results and comparisons show the effectiveness of the proposed heuristics for solving FJSP with new job insertion.

An effective and distributed particle swarm optimization algorithm for flexible job-shop scheduling problem

Flexible job-shop scheduling problem (FJSP) is very important in many research fields such as production management and combinatorial optimization. The FJSP problems cover two difficulties namely machine assignment problem and operation sequencing problem. In this paper, we apply particle swarm optimization (PSO) algorithm to solve this FJSP problem aiming to minimize the maximum completion time criterion. Various benchmark data taken from literature, varying from Partial FJSP and Total FJSP, are tested. Experimental results proved that the developed PSO is enough effective and efficient to solve the FJSP. Our other objective in this paper, is to study the distribution of the PSO-solving method for future implementation on embedded systems that can make decisions in real time according to the state of resources and any unplanned or unforeseen events. For this aim, two multi-agent based approaches are proposed and compared using different benchmark instances.

A hybrid algorithm for total tardiness minimisation in flexible job shop: genetic algorithm with parallel VNS execution

This paper addresses the flexible-job-shop scheduling problem (FJSP) with the objective of minimising total tardiness. FJSP is the generalisation of the classical job-shop scheduling problem. The difference is that in the FJSP problem, the operations associated with a job can be processed on any set of alternative machines. We developed a new algorithm by hybridising genetic algorithm and variable neighbourhood search (VNS). The genetic algorithm uses advanced crossover and mutation operators to adapt the chromosome structure and the characteristics of the problem. Parallel-executed VNS algorithm is used in the elitist selection phase of the GA. Local search in VNS uses assignment of operations to alternative machines and changing of the order of the selected operation on the assigned machine to increase the result quality while maintaining feasibility. The purpose of parallelisation in the VNS algorithm is to minimise execution time. The performance of the proposed method is validated by numerical experiments on several representative problems and compared with adapted constructive heuristic algorithms’ (earliest due date, critical ratio and slack time per remaining operation) results.

Hybrid discrete particle swarm optimization for multi-objective flexible job-shop scheduling problem

Flexible job-shop problem has been widely addressed in literature. Due to its complexity, it is still under consideration for research. This paper addresses flexible job-shop scheduling problem (FJSP) with three objectives to be minimized simultaneously: makespan, maximal machine workload, and total workload. Due to the discrete nature of the FJSP problem, conventional particle swarm optimization (PSO) fails to address this problem and therefore, a variant of PSO for discrete problems is presented. A hybrid discrete particle swarm optimization (DPSO) and simulated annealing (SA) algorithm is proposed to identify an approximation of the Pareto front for FJSP. In the proposed hybrid algorithm, DPSO is significant for global search and SA is used for local search. Furthermore, Pareto ranking and crowding distance method are incorporated to identify the fitness of particles in the proposed algorithm. The displacement of particles is redefined and a new strategy is presented to retain all non-dominated solutions during iterations. In the presented algorithm, pbest of particles are used to store the fixed number of non-dominated solutions instead of using an external archive. Experiments are performed to identify the performance of the proposed algorithm compared to some famous algorithms in literature. Two benchmark sets are presented to study the efficiency of the proposed algorithm. Computational results indicate that the proposed algorithm is significant in terms of the number and quality of non-dominated solutions compared to other algorithms in the literature.

An effective heuristic for flexible job-shop scheduling problem with maintenance activities

Most production scheduling problems, including the standard flexible job-shop scheduling problem (FJSP), assume that machines are continuously available. However, in most realistic situations, machines may become unavailable during certain periods due to preventive maintenance (PM). In this paper, a flexible job-shop scheduling problem with machine availability constraints is considered. Each machine is subject to preventive maintenance during the planning period and the starting times of maintenance activities are either flexible in a time window or fixed beforehand. Moreover, two cases of maintenance resource constraint are considered: sufficient maintenance resource available or only one maintenance resource available. To deal with this variant FJSP problem with maintenance activities, a filtered beam search (FBS) based heuristic algorithm is proposed. With a modified branching scheme, the machine availability constraint and maintenance resource constraint can be easily incorporated into the proposed algorithm. Simulation experiments are conducted on some representative problems. The results demonstrate that the proposed filtered beam search based heuristic algorithm is a viable and effective approach for the FJSP with maintenance activities.

Filtered Beam Search Based Flexible Job Shop Scheduling Problem with Transportation Time

Classical flexible job-shop scheduling problem (FJSP) does not consider the transportation time of jobs movement among different machines, which reduces the potential significance of its practical applications. This paper defines an FJSP problem with transportation time incurred by movement of jobs with one Automated Guided Vehicle (AGV) and one Load/Unload (L/U) station. A filtered beam search (FBS) based meta-heuristic algorithm is presented to solve this problem. The detailed procedure of the algorithm is described, and an example is shown to illustrate the algorithm. Finally, preliminary experimental results with comparisons of other dispatching rules demonstrate the feasibility and effectiveness of the proposed algorithm for the FJSP with transportation time.