Fire-retardant Materials Research Articles

Water-Enhancing Gels Exhibiting Heat-Activated Formation of Silica Aerogels for Protection of Critical Infrastructure During Catastrophic Wildfire.

A promising strategy to address the pressing challenges with wildfire, particularly in the wildland-urban interface (WUI), involves developing new approaches for preventing and controlling wildfire within wildlands. Among sprayable fire-retardant materials, water-enhancing gels have emerged as exceptionally effective for protecting civil infrastructure. They possess favorable wetting and viscoelastic properties that reduce the likelihood of ignition, maintaining strong adherence to a wide array of surfaces after application. Although current water-enhancing hydrogels effectively maintain surface wetness by creating a barricade, they rapidly desiccate and lose efficacy under high heat and wind typical of wildfire conditions. To address this limitation, unique biomimetic hydrogel materials from sustainable cellulosic polymers crosslinked by colloidal silica particles are developed that exhibit ideal viscoelastic properties and facile manufacturing. Under heat activation, the hydrogel transitions into a highly porous and thermally insulative silica aerogel coating in situ, providing a robust protective layer against ignition of substrates, even when the hydrogel fire suppressant becomes completely desiccated. By confirming the mechanical properties, substrate adherence, and enhanced substrate protection against fire, these heat-activatable biomimetic hydrogels emerge as promising candidates for next-generation water-enhancing fire suppressants. These advancements have the potential to dramatically improve the ability to protect homes and critical infrastructure during wildfire.

FEATURES OF WASHING WATER-SOLUBLE PHOSPHORUS-AMMONIUM SALTS OF FIREPROOF WOOD COATING

The article analyzes fire-resistant materials for wooden building structures and establishes the need to develop reliable methods of researching the process of washing out flame retardants from the surface of the building structure, which are necessary for the creation of new types of fire-resistant materials. Therefore, there is a need to determine the conditions for the formation of a barrier for leaching and to establish a mechanism for inhibiting the transfer of moisture to the material. In this regard, a mathematical model of flame retardant leaching has been developed, when a polymer shell made of organic material is used as a coating, which allows evaluating the effectiveness of the polymer shell based on the amount of flame retardant washed out. According to experimental data and theoretical dependences, the dynamics of release of flame retardants from the fire-resistant layer of the coating, which does not exceed 1.0%, is calculated, and accordingly provides fire protection of wood. The results of determining the loss of mass of the sample during exposure to water indicate an ambiguous effect of the nature of the protection on leaching. In particular, this assumes the availability of data sufficient for qualitatively carrying out the process of inhibiting moisture diffusion and identifying, on its basis, the moment in time when the decline in coating efficiency begins. Experimental studies have confirmed that a sample of fire-resistant wood after exposure to water for 30 days withstood the influence of heat flow. In particular, the loss of wood mass after temperature exposure was less than 6%, and the temperature of flue gases did not exceed 185 ºС. Thus, there are reasons to assert the possibility of targeted regulation of wood fire protection processes through the use of polymer coatings capable of forming a protective layer on the surface of the fire retardant material, which inhibits the rate of flame retardant leaching.

Evolution Process of Fault Silica Aerogel under High Temperatures: A Molecular Dynamics Approach.

Building fire will seriously threaten human safety. Silica aerogel with low thermal conductivity and thermal stability as fire-retardant material has been widely used in building fireproof structures. However, the natural fragility of silica aerogel will limit its application. In this work, the effects of faults on the thermal stability of silica aerogel are studied by molecular dynamics simulation with large simulation time (20 ns). Additionally, the atomic model of silica aerogel with random faults is built by a straining structure (tensile strains are 10%, 20%, 30%, and 40%). It is found that when the tensile strain is less than 20%, the silica backbone can remain stable. The effects of faults on the thermal stability can be neglected. The silica backbone thermally vibrates during the heating process. However, when the tensile strain is over 30%, it is observed that the faults will enhance the silica backbone merging. Silica aerogel can be stable under 800 K. It is believed that the results of this study will pave the way for the development of fireproof materials.

Effect of Organic–Inorganic Mixed Intumescent Flame Retardants on Fire-Retardant Coatings

Expandable graphite (EG) was modified with a charring agent and organic–inorganic hybridized intumescent flame retardants (MEG) were synthesized. This study uses a cone calorimeter (CCT) and a DaqPRO 5300 radiation heat flow meter (Fourtec, Tel Aviv, Israel) to evaluate the fire-resistant properties influenced by MEG on intumescent fire-retardant coatings. The impact of MEG on the thermal degradation of these coatings was investigated through the use of thermogravimetric analysis (TGA). The results obtained by CCT demonstrated that the incorporation of MEG markedly diminished the heat release rate and total heat release rate of the coating, in addition to enhancing the char residue compared to coatings with only expandable graphite (EG). Furthermore, TGA results demonstrate that adding MEG increases the weight of the char residue at elevated temperatures, suggesting improved thermal stability. Based on these findings, MEG exhibits a synergistic flame-retardant effect when combined with intumescent fire-retardant (IFR) systems. This synergy not only improves the flame-retardant properties of the coatings but also enhances their overall thermal stability, making MEG a promising additive for developing more efficient fire-retardant materials. Thus, MEG-modified coatings offer superior protection against fire hazards, highlighting their potential for practical applications in fire safety.

Thermal Properties and Drying Shrinkage Performance of Palm Kernel Shell Ash and Rice Husk Ash-Based Geopolymer Concrete.

This study aims to develop suitable formulations of geopolymer concrete (GPC) by varying the percentages of the geopolymer with aggregates and evaluating the performances in thermal and mechanical properties of palm kernel shell ash (PKSA)-GPC compared to rice husk ash (RHA)-GPC and ordinary Portland cement concrete (OPCC). Preliminary tests were conducted to select the best mix design ratios before casting the specimens. Then, the performance of the PKSA-GPC, RHA-GPC and OPCC specimens was evaluated based on their thermal performance and drying shrinkage. The mix designs of PKSA-GPC 70:30, PKSA-GPC 60:40, PKSA-GPC 50:50 and PKSA-GPC 66.6:33.3 were found to produce an acceptable consistency, rheological and thixotropic behaviour for the development of the GPC. PKSA-GPC showed a better thermal performance than the RHA-GPC and OPCC due to their strong and dense intumescent layers and slow temperature increment upon exposure to a high flame temperature from ambient temperature to 169 °C. The low molar ratio of the Si/Al present in the PKSA-GPC created a thermally stable intumescent layer. In the drying shrinkage test, PKSA-GPC 60:40 and RHA-GPC 60:40 shared an equal drying shrinkage performance (5.040%) compared to the OPCC (8.996%). It was observed that microcrack formation could significantly contribute to the high shrinkage in the PKSA-GPC 50:50 and RHA-GPC 70:30 specimens. The findings of this study show that PKSA could be incorporated into GPC as a fire-retardant material due to its capability of prolonging the spread of fire upon ignition and acting as an alternative to the conventional OPCC.

Dynamically bonded cellulose nanocrystal hydrogels: Structure, rheology and fire prevention performance

Flame retardant composite hydrogels offer many advantages over conventional flame retardants, such as high water-retention capacity, enhanced fire resistance, and mechanical tunability. Herein, we developed flame-retardant dynamic covalent hydrogels using wood-derived cellulose nanocrystals (CNCs) crosslinked with boronate ester bonds, addressing environmental and health issues associated with the presence of non-biodegradable synthetic polymer and/or inorganic nanoparticle components in the existing systems. Our rheological investigation shows a liquid-to-soft-solid transition of CNC dispersions with tunable network elasticity ranging between ≈ 0.2 kPa to 3.5 kPa and an immediate self-healing ability. Coating pine wood with these hydrogels delayed ignition by about 30 s compared to native wood, and achieved a remarkable limiting oxygen index of 64.5 %. Also, the increased borax content of the gels was found to decrease and delay the first peak of the heat release rate up to 40 s, causing an increase in the fire retardancy index by 277 %. We correlate the microstructure and rheological behavior with the fire prevention mechanisms for the rational design of sustainable fire-retardant materials, and the results showcased a circular use of plant-based dynamic gels to prevent wood fires, even after drying- a feature lacking in conventional hydrogels.

Thermal stability of fire-retardant materials based on PVC compounds of various compositions

The paper presents the results of a study of the effect of the composition of PVC compound on the heat resistance of fire-retardant materials based on it. The study was carried out on the example of PVC suspension grades of different molecular weight and with different content of the plasticizer. As a result, it was shown that the heat resistance of fire-retardant materials filled with oxidized graphite is significantly affected by both the content of the plasticizer and the molecular weight of PVC. There is also a dependence of the change in the heat resistance of fire-retardant materials on the viscosity of the polymer matrix.

CT imaging of Lindner tested, burnt timber

The durability of fire-retardant materials used for wooden structures and wood-based products can be evaluated on small cut-out samples with the so-called Lindner test, which is a standard procedure in Hungary where 1 g of hexamethylene-tetramine is burnt under the wooden specimen and the mass loss is measured. For further spatial information about the burnt part of the samples, the specimens were CT scanned after the Lindner test. The goal was to evaluate if the charred part can be properly segmented in a CT image set and if the two measurements combined are precise enough to provide charring rate data. With the segmentation of the CT image sets, the burnt volumes could be separated properly in each case even when knots were present. Spruce sample provided the most consistent results regarding the mass loss/burnt volume. This is probably due to the uneven ring spacing and other inhomogeneities in the density of oak and ash.

A Study of the Degradation Mechanism of Ladder-like Polyhedral Oligomeric Silsesquioxane via Fourier Transform Infrared Spectroscopy

As a result of global warming, fire outbreaks are becoming a common occurrence. There is, therefore, the need for an effective, low-cost and environmentally friendly fire-retardant material. Amine-terminated polyhedral oligomeric silsesquioxane, ATL-POSS, is a low-cost, water-soluble, fire-retardant material based on aminosilane coupling agents. Because of its solubility in water, it can serve as a general-purpose fire retardant. The ATL-POSS nanoparticles reported in this paper have high char retentions of about 75 and 54% in nitrogen and air atmospheres, respectively. Differential scanning calorimetry (DSC) was used to determine the phase transition temperatures. It was shown that ATL-POSS is an amorphous material. The thermal stability and rate of decomposition of POSS was determined by using thermogravimetric analysis (TGA). The TGA derivative curves (DTA) show that the degradation of ladder-like POSS occurred in multiple stages and that the rate of degradation is affected by the heating rate. The mechanism of decomposition of ATL-POSS was determined by using Fourier transform infrared spectroscopy, FTIR. The FTIR technique was chosen for this study because of its accessibility and ability to distinguish ladder-like POSS from the cage-type POSS structures. The FTIR spectra showed that the -Si-O-Si- cyclic structure was the predominant structure of POSS. By analyzing the FTIR spectra of the thermally treated POSS residues, obtained at the specified test temperatures, the detailed degradation mechanism of POSS was inferred. It was shown that the terminal silanol group was degraded at test temperatures below 400 °C. Silica was shown to be the final product of the pyrolysis of POSS. The presence of the FTIR transmission peaks at 1000 and 1100 cm−1, due to asymmetric vertical and horizontal stretching vibrations of the Si-O-Si, respectively, was the key evidence used to infer the ladder-like structure of POSS.

Curing treatments of silica gel for fire-retardant glass by intumescence

Silica hydrogels are used as fire-retardant materials due to the occurrence of intumescence that limits heat and mass transfer. They act as heat-sink, through continuous endothermic condensation reactions, meantime shrinking to a more connected network, towards the correspondent crystalline compound. Which compositions and treatments amplify this phenomenon is still of interest. To this aim, two silica sols containing two different complexing agents: ethylene glycol and glycerol has been prepared and analyzed. The samples were subjected to different treatments to induce gelation and densification: exposure to ultraviolet or microwave or infrared irradiation. Thermogravimetric analysis coupled with differential scanning calorimetry (TG-DSC) and scanning electron microscopy analyses has been also carried out. Moreover, dynamic mechanical spectroscopy (DMS) let to evaluate simultaneously the mechanical and intumescence behavior of the gels at increasing curing times for each type of irradiation. Intumescence of gels occurs up to 200 °C and appears as an endothermal group of peaks visible on the heat-flux DSC curves. DMS analyses let to assess that a MW cured glycerol-containing gel (GL-0-MW 6d) shows a glass transition above 150 °C, measured as the maximum of damping peak. Accordingly, this sample is a good option for the application: a few bubbles nucleate and grow fast at high temperature.Article HighlightsTransparent fire doors contain silica gel, which absorbs heat and releases water by foaming. Two different silica gels were synthetized using different chelating agents.The foaming depends on the reagents used to produce the gel, on the treatments for stabilizing it and also on ageing.Both foaming and consolidation of the gel were studied with thermogravimetric and dynamic-mechanical analysis.

Synthesis, Properties, Applications, and Future Prospective of Cellulose Nanocrystals.

The exploration of nanocellulose has been aided by rapid nanotechnology and material science breakthroughs, resulting in their emergence as desired biomaterials. Nanocellulose has been thoroughly studied in various disciplines, including renewable energy, electronics, environment, food production, biomedicine, healthcare, and so on. Cellulose nanocrystal (CNC) is a part of the organic crystallization of macromolecular compounds found in bacteria's capsular polysaccharides and plant fibers. Owing to numerous reactive chemical groups on its surface, physical adsorption, surface grating, and chemical vapor deposition can all be used to increase its performance, which is the key reason for its wide range of applications. Cellulose nanocrystals (CNCs) have much potential as suitable matrices and advanced materials, and they have been utilized so far, both in terms of modifying and inventing uses for them. This work reviews CNC's synthesis, properties and various industrial applications. This review has also discussed the widespread applications of CNC as sensor, acoustic insulator, and fire retardant material.

Elaboration of fire-retardant materials from rubber and plastic blending

Elaboration of fire-retardant materials from rubber and plastic blending

Research on the fire extinguishing performance of new gel foam for preventing and controlling the spontaneous combustion of coal gangue.

Coal gangue, as an associated product of coal mining, can cause a large number of piles to undergo slow oxidation and spontaneous combustion, resulting in the production of toxic and harmful gases, leading to casualties, environmental damage, and economic losses. Gel foam has been extensively employed as a fire-retardant material in coal mine fire prevention. The thermal stability and rheological properties of the newly developed gel foam were investigated in this study, as well as its oxygen barrier properties and fire extinguishing effect which were evaluated through programmed temperature rise and field fire extinguishing experiments. The experiment indicated that the temperature endurance of the new gel foam was around twice that of the ordinary gel foam, and this resistance decreased with the increment of foaming times. Moreover, the temperature endurance of the new gel foam with a stabilizer concentration of 0.5% was superior to that of 0.7% and 0.3%. Temperature has a negative effect on the rheological properties of the new gel foam, while the foam stabilizer concentration has a positive effect. The oxygen barrier performance experiment results showed that the CO release rate of coal samples treated with the new gel foam rose relatively slowly with temperature, and the CO concentration of coal samples treated with the new gel foam was only 159 ppm at 100 °C, which was significantly lower than 361.1 ppm after two-phase foam treatment and 715 ppm after water treatment. Through simulating the spontaneous combustion experiment of coal gangue, it was demonstrated that the new gel foam has a much better extinguishing effect than water and traditional two-phase foam. The new gel foam cools gradually and does not re-ignite during the fire extinguishing process, while the other two materials re-ignite after being extinguished.

A simple and economical fire test setup for examining the fire retardancy/extinguishing ability of water additive fire‐retardant materials on class A fires

AbstractA portable lab scale test setup (1 × 1 × 0.72 m3) with apparatus and procedure has been illustrated to test the fire extinguishability of fire retardant materials (FRMs) as water additives on class A fires. The main objective was to use selected commercial, eco‐friendly FRM powders such as hydroxides, carbonates, and clays as water additive‐based fire extinguishing agents for suppressing solid fires. FRM powders, namely, Mg(OH)2, Ca(OH)2, CaCO3, and MMT‐Clay were added to water and were mist sprayed on a wooden fire (class A) to test their fire‐suppressing ability. A comparison involving tests with only water (without any additives) was also recorded. The solutions made with FRM additives in water showed promising results in suppressing the fire in comparison to systems with only water as an extinguishing agent. Heat sink materials, such as hydroxides and clays depicted commendable performances in retarding the burning process and almost doubled the capability of fire suppression with low loading. Their heat‐absorbing nature resisted the increase in temperature and slowed down the burning process causing an increase in the total burning time of the crib and avoiding reignition. Whereas, carbonates (CaCO3) showed a faster flame out by the release of CO2 gas, which diluted the oxygen content in the surroundings. The article concludes with a discussion of the requirements for the ideal water mist additive‐based fire extinguishing agent and a recommendation that future work include validation of the laboratory‐scale method based on a comparison with full‐scale suppression data for the same additives.

Compact low profile 5.8 GHz MPA for on-body applications

A compact microstrip patch antenna (MPA) with a T shape monopole technique is designed, simulated, and measured. By using fire retardant material (FR-4) as a substrate with a low profile, the proposed antenna is designed and simulated to be used for on-body biomedical applications. A center frequency of 5.78 is achieved with a gain of 11.78 dB and a matching impedance of -47.47 dB. A 1.48 W/Kg (10 gm) as a specific absorption rate (SAR) is achieved and 29.69 dB front to back ratio with a bandwidth of 3.376 GHz. The antenna was examined in free space as well as on-body using CST-MW software. The proposed antenna is fabricated and examined. Finally, a comparison is done among simulated results, measured results, and the dual-band dual-mode antenna. The proposed antenna overcomes the latter work in terms of small size, high matching impedance, high front to back ratio, and operating bandwidth.

Exploiting a heterologous construction of the 3-hydroxypropionic acid carbon fixation pathway with mesaconate as an indicator in Saccharomyces cerevisiae

The 3-Hydroxypropionic acid (3-HP) pathway is one of the six known natural carbon fixation pathways, in which the carbon species used is bicarbonate. It has been considered to be the most suitable pathway for aerobic CO2 fixation among the six natural carbon fixation pathways. Mesaconate is a high value-added derivative in the 3-HP pathway and can be used as a co-monomer to produce fire-retardant materials and hydrogels. In this study, we use mesaconate as a reporting compound to evaluate the construction and optimization of the sub-part of the 3-HP pathway in Saccharomyces cerevisiae. Combined with fine-tuning of the malonyl-CoA reductase (MCR-C and MCR-N) expression level and optimization of 3-Hydroxypropionyl-CoA synthase, the 3-HP sub-pathway was optimized using glucose or ethanol as the substrate, with the productions of mesaconate reaching 90.78 and 61.2 mg/L, respectively.Graphical

A Study on the Fire-Retardant and Sound-Proofing Properties of Stainless Steel EAF Oxidizing Slag Applied to the Cement Panel.

Because of incomplete recycling resource management and technology development, inorganic sludge and slag has been misused in Taiwan. The recycling of inorganic sludge and slag is a pressing crisis. Resource materials with a sustainable use value are misplaced and have a significant impact on society and the environment, which greatly reduces industrial competitiveness. To solve the dilemma of EAF oxidizing slag recycled from the steel-making process, it is important to find solutions to improve the stability of EAF oxidizing slags based on the innovative thinking of the circular economy. We can improve the value of recycling resources and solve the contradiction between economic development and environmental impact. The project team intends to investigate the development and application of reclaiming EAF oxidizing slags blended with fire-retardant materials, which will integrate R&D work from four different aspects. First, a verification mechanism is carried out to establish stainless steel furnace materials. Suppliers must be assisted in conducting quality management for EAF oxidizing slags to ensure the quality of the materials provided. Next, high-value building materials must be developed using slag stabilization technology, and fire-retardant tests must be conducted on the recycled building materials. A comprehensive evaluation and verification of the recycled building materials must be undertaken, and high-value green building materials must be produced with fire-retardant and sound-proofing characteristics. Integration with national standards and regulations can drive the market integration of high-value building materials and the industrial chain. On the other hand, the applicability of existing regulations to facilitate the legal use of EAF oxidizing slags will be explored.

Microstructural and thermal investigation of the bioinspired and synthetic fire-retardant materials deposited on cotton using LBL process

Microstructural and thermal investigation of the bioinspired and synthetic fire-retardant materials deposited on cotton using LBL process

Impact of additive manufacturing on reaction to fire

Additive manufacturing, including fused deposition modelling, is a growing technology opening up wide perspectives in material sciences. However, the ability to produce suitable fire-retarded materials via this process has never been studied extensively. This work focuses on understanding the relation between reaction to fire and numerous additive manufacturing parameters. The goal was to determine the impact of those parameters on standard fire tests such as flame propagation test (UL94V) and cone calorimetry. The results were compared with material samples formulated via usual processes. On one hand, flame propagation results are impacted by many additive manufacturing parameters, such as the design of the part and the material flow. On the other hand, cone calorimeter results are only influenced by parameters having an impact on the sample mass.

Simulation of nomograms showing the heating of steel structures with flame retardant coatings of different thicknesses (in the water)

Introduction. High temperatures cause deformation of steel structures which also lose stability and the bearing capacity, resulting in the collapse of structures with the subsequent collapse of the building. It is understood that intumescent paints are often used to increase the fire-resistance limits of steel structures up to R 90 and R 120. However the fire protection effectiveness of intumescent paints has not been sufficiently studied for the case of the long-term operation, and the application of this type of fire protection treatment of bearing steel structures requires justification. To ensure the building stability, coupled with the required fire resistance limit of structures, one should study the engineering factors affecting the fire resistance of steel structures that have intumescent paint coatings.Purpose of the research work. Development of approaches to simulation of nomograms demonstrating the heating of steel structures with flame retardant coatings of different thicknesses. The research work solved the following tasks:block diagrams of the research undertaking were developed to find the fundamental relationships between the dynamics of change in the structure of fire protection materials under thermal effects and the fire resistance limit of a building structure based on the choice of the functional criterion;mathematical models demonstrating dependence between the thickness of the dry layer of fire-retardant material were developed; the required fire resistance limit and thermo-physical characteristics of fire-resistant materials based on the experimental studies of the properties and effectiveness of fire-resistant materials were identified;nomograms showing dependences between the thickness of the dry layer of flame retardant materials and the flame retardant efficiency of flame retardants were made.Research methods. Hot Disk TPS 1500 thermal constant analyzer was used to analyze the thermo-physical characteristics of flame retardant materials. Thermal analysis was used to study the properties of flame retardants, as well as physical and chemical transformations occurring inside them under the programmed exposure to temperature effects and with the use of specialized thermal analysis equipment. The study of the fire protection efficiency for steel structures was conducted in accordance with GOST R (Russian State Standard) 53295–2009 “Fire protection means for steel structures. General requirements. The method of fire protection efficiency determination”.Results and their discussion. As a result of the research, an approach to prediction of the fire resistance of building structures was developed in the form of a research flowchart, used to choose the functional criteria. Experimental studies were conducted to identify mathematical dependences between the fire resistance and the indicators, which serve as functional criteria. In particular, when assessing the fire resistance of steel structures, a prediction is made on the basis of thermos-physical indicators. The authors were first to propose the introduction of the function of fire protection materials into the standard pattern of fire resistance analysis in the course of solving static and thermo-physical problems. The obtained data were used to make equations of dependence between the thickness of a dry layer of a fire-retardant material, the required fire-resistance limit of a structure, and the nomogram showing the heating of protected steel structures with fire-retardant coatings of various thicknesses.Conclusions. The results of the studies allowed identifying fundamental relationships between the dynamics of change in the structure of fire-retardant materials under the thermal effect and the fire resistance limit of a building structure on the basis of the choice of a functional criterion. Experimental studies of the properties and effectiveness of fire-resistant materials were conducted to develop a mathematical model showing dependence between the thickness of the dry layer of fire-resistant materials, the required fire-resistance limit and thermal-physical characteristics of fire-resistant materials.