The increase in strength of Mg and its alloys, like other metals, usually couples with a large reduction in ductility, which limits its widely application. A novelty heterogeneous lamella mixed grain structures could effectively achieve high strength-ductility synergy and are obtained by medium-strain rate rolling with high reduction in single-pass which is an industrial process that can be easily scaled up for large-scale production at low cost, i.e. tensile strength of ∼279 MPa and elongation of ∼21.2 % in low alloying magnesium alloy (AZ31). This novelty heterogeneous lamella mixed grain structure displays fine grain lamella and mixed grain lamella alternative distribution, and twins exist inside mixed grain lamella. During deformation, the twinning occurs in the mixed grain lamella and the heterogeneous lamella mixed grain structures have high Schmid factor (SF) for non-basal slip, resulting in the excellent plasticity. The strength is mainly provided by the fine grain lamella and the twins inside mixed grain lamella. The back stress induced by the heterogeneous structure could dynamically achieve strength and ductility. This work provides a new sight to design the heterogeneous lamella mixed grain structure to obtain different combination of strength and plasticity by adjusting grain size distribution, twin density in mixed grain lamella, aspect ratio of coarse grain and misorientation among coarse grain, fine grain and twin.
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