Polyimide Research Articles

Robust, High-Temperature-Resistant Polyimide Separators with Vertically Aligned Uniform Nanochannels for High-Performance Lithium-Ion Batteries.

Separator is an essential component of lithium-ion batteries (LIBs), playing a pivotal role in battery safety and electrochemical performance. However, conventional polyolefin separators suffer from poor thermal stability and nonuniform pore structures, hindering their effectiveness in preventing thermal shrinkage and inhibiting lithium (Li) dendrites. Herein, we present a robust, high-temperature-resistant polyimide (PI) separator with vertically aligned uniform nanochannels, fabricated via ion track-etching technology. The resultant PI track-etched membranes (PITEMs) effectively homogenize Li-ion distribution, demonstrating enhanced ionic conductivity (0.57 mS cm-1) and a high Li+ transfer number (0.61). PITEMs significantly prolong the cycle life of Li/Li cells to 1200 h at 3 mA cm-2. For Li/LiFePO4 cells, this approach enables a specific capacity of 143 mAh g-1 and retains 83.88% capacity after 300 cycles at room temperature. At 80 °C, the capacity retention remains at 85.92% after 200 cycles. Additionally, graphite/LiFePO4 pouch cells with PITEMs display enhanced cycling stability, retaining 73.25% capacity after 1000 cycles at room temperature and 78.41% after 100 cycles at 80 °C. Finally, PITEMs-based pouch cells can operate at 150 °C. This separator not only addresses the limitations of traditional separators, but also holds promise for mass production via roll-to-roll methods. We expect this work to offer insights into designing and manufacturing of functional separators for high-safety LIBs.

Ultrasensitive and Stretchable Strain Sensors Based on Laser-Induced Graphene With ZnO Nanoparticles.

Laser-induced graphene (LIG) has attracted considerable attention for its use in flexible and stretchable sensors, owing to its electrical/mechanical properties and scalable fabrication processes. Although laser scanning facilitates the formation of LIG and its strain sensor, the strain-sensing sensitivity enhancement of LIG remains limited by the material's properties and structural design. In this study, we demonstrate a substantial improvement in sensitivity that was achieved by fabricating a LIG using ZnO nanoparticle (NP)-assisted photothermal enhancement. The results show that ZnO NPs selectively reduce the threshold fluence needed to convert polyimide (PI) into LIG. By transferring the LIG formed on PI to poly(dimethylsiloxane), we fabricate a stretchable strain sensor with ultrahigh sensitivity and a gauge factor of 1214 at 10% strain, which is approximately 60 times higher than the gauge factor without ZnO NPs. Using the selective graphenization properties of LIG, a flexible, dual-sided integrated sensor sheet that is equipped with flexible strain and ultraviolet (UV) sensors is demonstrated. This sheet enables simultaneous monitoring of UV intensity and joint bending angles of sports wearable devices. We validated the developed sensors by attaching them to a runner's body to monitor and simulate forefoot and heel strikes, demonstrating the sensor's ultrahigh sensitivity and long-term stability without the need for a camera. These findings highlight the potential of the proposed method for developing multifunctional sensor applications with ultrahigh sensitivity and stability.

New-Concept Metal-Based Artificial SEI Film of Polyimide Anode Material in Dual-Ion Batteries.

Organic material polyimides (PI) are widely used in secondary batteries due to green safety, renewables, and structural designability. However, problems such as low conductivity and structural damage of polyimide electrode materials seriously limit its practical application. Herein, an innovative in situ modification method with CaCl2 is used to construct pure Al metal-based artificial SEI film on the surface of PI to improve the electrochemical performance of organic dual-ion batteries. Compared with the pure PI material, it has a noticeable improvement in cycle performance. Importantly, characterization results of the physicochemical analysis show that the pure Al metal-based artificial SEI film formed in situ on the surface of the PI material plays a key role in isolating and improving the electrochemical performance of PI anode materials. The innovative approach offers an efficacious strategy to construct pure metal-based artificial SEI films for the practical implementation of organic batteries.

Free‐Standing Ultrathin Films of 2D Perovskite for Light‐Emitting Devices Operating at Strong Coupling Regime

AbstractA novel and cost‐effective method for producing free‐standing polyimide films that support a layer of 2D polycrystalline perovskite is presented. This flexible structure can be easily transferred to different substrates of various sizes and roughness, as demonstrated by depositing it on a small dielectric mirror. The experiments confirm that the presence of polyimide thin film does not affect the optical properties of the 2D perovskite, maintaining its integrity under both ambient and cryogenic conditions. Furthermore, the flexible 2D perovskite within an optical microcavity, achieving strong light‐matter coupling at room temperature is successfully embedded. The findings not only extend the frontiers of flexible optoelectronics but also emphasize its importance in improving high‐performance light‐emitting devices.

Low-voltage and high-contrast polymer dispersed liquid crystals enabled by ferroelectric fluoro-copolymer doped polyimide film

Smart windows incorporating polymer dispersed liquid crystal (PDLC) technology provide user-friendly operation and play a significant role in intelligent buildings and building energy conservation. Long standing issues of the PDLCs such as high driving voltage, low contrast ratio, and narrow viewing angle hinder their applications. Here PDLCs are sandwiched between the hybrid substrates composed of the ferroelectric polyvinylidene fluoride trifluoroethylene (P(VDF-TrFE)) copolymer and the homogeneous polyimide. The high dielectric constant and ion-trapping ability of ferroelectric copolymers increase the effective voltage drop in the PDLCs. Concurrently, the local electric field created by large dipole moment of ferroelectric copolymers triggers the alignment of liquid crystals (LCs) along the applied field. These synergistic effects contribute to a substantial decrease in the driving voltage of PDLCs. In the opaque state, the random dipole moments in ferroelectric copolymers disrupt the LC orientations near hybrid substrates, thereby increasing the light scattering and reducing the transmission of PDLCs. Consequently, the proposed PDLCs exhibit a contrast ratio ∼2× higher compared to the conventional PDLCs at normal incident. Moreover, the proposed PDLCs demonstrate a wider viewing angle in the transparent state compared to conventional PDLCs. This development promises energy-efficient, eco-friendly, and cost-effective smart windows.

Interfacially Fabricated Covalent Organic Framework Membranes for Film‐Based Fluorescence Humidity Sensors and Moisture Driven Actuators

AbstractRapid, on‐site measurement of ppm‐level humidity in real time remains a challenge. In this work, we fabricated a few micrometer thick, β‐ketoenamine‐linked covalent organic framework (COF) membrane via interfacially confined condensation of 1,3,5‐tris‐(4‐aminophenyl)triazine (TTA) with 1,3,5‐tri‐formylphloroglucinol (TP). Based on the super‐sensitive and reversible response of the COF membrane to water vapor, we developed a high‐performance film‐based fluorescence humidity sensor, depicting unprecedented detection limit of 0.005 ppm, fast response/recovery (2.2 s/2.0 s), and a detection range from 0.005 to 100 ppm. Remarkably, more than 7,000‐time continuous tests showed no observable change in the performance of the sensor. The applicability of the sensor was verified by on‐site and real‐time monitoring of humidity in a glovebox. The superior performance of the sensor was ascribed to the highly porous structure and unique affinity of the COF membrane to water molecules as they enable fast mass transfer and efficient utilization of the water binding sites. Moreover, based on the remarkable moisture driven deformation of the COF membrane and its composition with the known polyimide films, some conceptual actuators were created. This study brings new ideas to the design of ultra‐sensitive film‐based fluorescent sensors (FFSs) and high‐performance actuators.

Interfacially Fabricated Covalent Organic Framework Membranes for Film-Based Fluorescence Humidity Sensors and Moisture Driven Actuators.

Rapid, on-site measurement of ppm-level humidity in real time remains a challenge. In this work, we fabricated a few micrometer thick, β-ketoenamine-linked covalent organic framework (COF) membrane via interfacially confined condensation of 1,3,5-tris-(4-aminophenyl)triazine (TTA) with 1,3,5-tri-formylphloroglucinol (TP). Based on the super-sensitive and reversible response of the COF membrane to water vapor, we developed a high-performance film-based fluorescence humidity sensor, depicting unprecedented detection limit of 0.005 ppm, fast response/recovery (2.2 s/2.0 s), and a detection range from 0.005 to 100 ppm. Remarkably, more than 7,000-time continuous tests showed no observable change in the performance of the sensor. The applicability of the sensor was verified by on-site and real-time monitoring of humidity in a glovebox. The superior performance of the sensor was ascribed to the highly porous structure and unique affinity of the COF membrane to water molecules as they enable fast mass transfer and efficient utilization of the water binding sites. Moreover, based on the remarkable moisture driven deformation of the COF membrane and its composition with the known polyimide films, some conceptual actuators were created. This study brings new ideas to the design of ultra-sensitive film-based fluorescent sensors (FFSs) and high-performance actuators.

In Situ Construction of Polypyrrole–Silver Composite Conductive Phase in High‐Performance Polyimide Sponge and Study of Sensing Behavior Under Microstress

Composites comprising conductive polymers and metal particles have garnered considerable interest in sensor technology due to their excellent electrical conductivity. However, producing controllable pressure sensors that retain high sensitivity under microstress remains challenging. Polyimide (PI) sponge exhibits excellent chemical and thermal stability and a porous structure that facilitates considerable deformation under low stress levels and results in good sensitivity to external forces. Herein, a conductive polymer–metal composite conductive phase, polypyrrole–silver (PPy–Ag), is directly fabricated on the PI surface through incipient network conformal growth. This method ensures that the PPy–Ag composite maintains optimal performance within its original temperature range, thereby enhancing detection sensitivity at low stress levels. The maximum conductivity of the fabricated PPy–Ag/PI composite sponge‐based flexible piezoresistive sensor is 2.42 × 10−4 S m−1, and the sensitivity is recorded at 16.31 kPa−1 within a stress range of 0–80 Pa. After undergoing 1000 compression cycles, the sensor exhibits commendable stability and reproducibility.

Selective Identification of Hazardous Gases Using Flexible, Room-Temperature Operable Sensor Array Based on Reduced Graphene Oxide and Metal Oxide Nanoparticles via Machine Learning.

Selective detection and monitoring of hazardous gases with similar properties are highly desirable to ensure human safety. The development of flexible and room-temperature (RT) operable chemiresistive gas sensors provides an excellent opportunity to create wearable devices for detecting hazardous gases surrounding us. However, chemiresistive gas sensors typically suffer from poor selectivity and zero-cross selectivity toward similar types of gases. Herein, a flexible, RT operable chemiresistive gas sensors array is designed, featuring reduced graphene oxide (rGO) and rGO decorated with zinc oxide (ZnO), titanium dioxide (TiO2), and tin dioxide (SnO2) nanoparticles (NPs) on a flexible polyimide (PI) substrate. The sensor array consists of four different sensing layers capable of the selective identification of various hazardous gases such as NO2, NO, and SO2 using machine learning (ML). The gas sensor array exhibits a stable response even when mechanically deformed or exposed to high humidity (up to 60%). Each gas sensor, due to the different metal oxide NPs, shows unique responses in terms of sensitivity, responsiveness, response time, and recovery time to different gases. Consequently, the sensor array generates distinct response patterns that effectively differentiate between the target gases. By leveraging these distinctive recovery patterns and employing a data fusion approach in ML, specific concentrations of target gases can be distinguished. Using ML with fused array sensing data, the training and test accuracies achieved were 98.20 and 97.70%, respectively. This innovative combination of sensor arrays and ML offers significant potential for selective gas detection in environmental monitoring and personal safety applications.

Mainchain and sidechain-involving H-bonded asymmetric polyimides containing rigid amide and flexible ether linkages

Hydrogen bonds (H-bonds), usually mainchain amide H-bonds, have been well recognized to play important roles in modulating the properties of polyimides (PIs) by strengthening macromolecular interaction. While the structure-properties relationships of symmetric mainchain amide H-bonded PIs have been extensively researched, the asymmetric H-bonded PIs, particularly those containing rigid-flexible backbone structure, and sidechain-involving H-bonds, have been rarely explored. Herein, starting from designed synthesis of diamine monomers, we present two series of asymmetric PIs containing rigid amide and flexible ether linkages that form mainchain amide-amide and amide-imide H-bonds, lacking or bearing pendent trifluoromethyls (-CF3) that form sidechain-involving amide-CF3 H-bonds. The presence of these three types of H-bonds were revealed by RDF simulation and confirmed by FTIR. Mainchain H-bonded PIs (PI-Ax) show higher Tg than sidechain-involving H-bonded PIs (PI-Tx), while PI-Tx series exhibit higher optical transparency and hydrophobicity, lower dielectric constant (ε′) and better mechanical properties than PI-Ax. The general researches on the PIs’ solubility, WAXD spectra, thermal properties, fluorescence emission and optical transparency, the dihedral angles (φ), fractional free volume (FFV), theoretical gas transport properties, chain geometry optimization and HOMO-LUMO energy gap (ΔE) values have been comprehensively carried out from the aspects of both experiments and theoretical calculation.

Sub-nanoporous polyimide membrane with selective and fast K+ transport

Biological ion channels have excellent monovalent ion separation performance, and it is of great significance to develop artificial membrane materials with monovalent ion selectivity based on their mechanism. The latent-track method is a new technology to prepare sub-nanometer channels on polymer membranes by swift heavy ion irradiation. This method has been widely applied in the study of mono/divalent ion separation membranes, but its application in monovalent ion separation membranes still needs to be explored. In this work, polyimide (PI) film was irradiated by swift heavy ion, then water rinsed, and the sub-nanoporous PI membrane with effective channel size in the range of 0.30 and 0.66 nm was fabricated, then its electrical and transport properties were studied. Due to the smaller hydrated diameter and lower hydration energy of K+, the membrane exhibited good selectivity for K+. The selectivity ratio of K+/Li+ is 3.4–3.9, and the maximum K+ flux can reach 0.44 mol m−2 h−1 at 55℃. The sub-nanoporous PI membranes are expected to be applied in salt lake lithium extraction, fine processing of potassium and lithium, and other relevant scenarios.

Construction of Ordered and Fast Lithium Ion Channels in Gel Electrolytes for Li-SPAN Batteries.

As one of the most promising battery systems, the lithium sulfur battery is expected to be widely used in fields of high energy density demands. Owing to the unique solid-solid conversion mechanism, there is no shuttle effect for the Li-SPAN (sulfurized polyacrylonitrile) battery. However, the compatibility between Li anode and carbonate electrolyte has not been resolved, which prevents the SPAN from practical applications. Herein, an organic-inorganic gel carbonate electrolyte is proposed to stabilize interphases and structures of both the anode and cathode, where polyimide (PI) is used for electrolyte gelation, which can assist in the uniform distribution of inorganic components at the electrolyte interface. Furthermore, ZnS nanodots loaded on two-dimensional MoS2 flakes provide abundant Li-ion diffusion paths, improve the transfer kinetic of Li ions, and induce uniform nucleation and deposition of Li. This gel electrolyte ensures Li symmetric cells a long-term cycle life of more than 900 h under the condition of deep lithium plating/stripping at 5 mAh cm-1. Li∥Cu cells exhibit a prolonged lifespan of 800 h with a CE of 98.3%. Furthermore, the Li-SPAN battery shows stability of more than 850 cycles, with the capacity retention of 85.1%. This work provides an approach for high-energy Li-SPAN batteries with carbonate-based electrolytes.

Effect of polydimethylsiloxane content on the electrothermal performance and tensile strength of laser induced graphene films: Experimental and theoretical

BackgroundSince its discovery in 2014, laser induced graphene (LIG) has gained a lot of interest from research institutions and the industry as a result of its single-step fabrication process and tailorable properties. Nonetheless, LIG's brittle nature makes it susceptible to any mechanical disturbances thus shearing off from the polyimide (PI) sheet surface. This limits its applicability in electrothermal heating and other applications requiring high flexibility. Therefore, there is a need to enhance LIG's robustness on the precursor surface. MethodsTo overcome this, LIG films were fabricated from PI using a 10.6 µm CO2 laser machine and polydimethylsiloxane (PDMS) contents were infused into the LIG structure by spin coating to form LIG/PDMS films. Furthermore, the adhesion strength of LIG/PDMS films was further improved by making micro scratches on the substrate surface by pressing the PI sheets in between the jaws of a Universal Testing Machine (UTM). The joule heating of LIG and LIG/PDMS heaters was evaluated before, during, and after mechanical testing. Theoretical models (heat balance and Ansys Finite Element, FE) were also performed to validate experimental results. Significant findingsAt an input DC voltage of 8 V, the LIG/PDMS with 50 μL PDMS and LIG heaters generated saturation temperatures of 250 and 308.86 °C, respectively. Much as the saturation temperatures were lower for LIG/PDMS heaters, their mechanical strength was enhanced in comparison with the LIG heaters. LIG/PDMS films could undergo more bending cycles (4800) than LIG films (2400). Additionally, LIG/PDMS film accommodated more stress (⁓ 0.16 Mpa) than LIG film (⁓ 0.04 Mpa) after tensile tests. Interestingly, the LIG/PDMS heater's electrothermal performance was better than that of LIG heater after tension. The heat balance equation and simulation results showed a tight match with experimental generated temperatures, verifying the approach's trustworthiness. Hence, the demonstrated effectiveness and efficiency of LIG-based heaters with high flexibility under various mechanical stresses open new possibilities for diverse electronic applications.

The Fabrication of Polyimide-Based Tunable Charge Traps Ternary Memristors Doped with Ni-Co Coated Carbon Composite Nanofibers

In the dynamic fields of information science and electronic technology, there is a notable trend towards leveraging carbon materials, favored for their ease of synthesis, biocompatibility, and abundance. This trend is particularly evident in the development of memristors, benefiting from the unique electronic properties of carbon to enhance device performance. This study utilizes sensitized chemical evaporation and spin-coating carbonization techniques to fabricate nickel-cobalt coated carbon composite nanofibers (SC-NCMNTs). Novel polyimide (PI) matrix composite memory devices were fabricated using in situ polymerization technology. Transmission electron microscopy (TEM) and micro-Raman spectroscopy analyses validated the presence of dual interface structures located between the Ni-Co-MWNTs, carbon composite nanofibers, and PI matrix, revealing a significant number of defects within the SC-NCMNTs/PI composite films. Consequently, this results in a tunable charge trap-based ternary resistive switching behavior of the composite memory devices, exhibiting a high ON/OFF current ratio of 104 and a retention time of 2500 s at an operating voltage of less than 3 V. The mechanism of resistive switching is thoroughly elucidated through a comprehensive charge transport model, incorporating molecular orbital energy levels. This study provides valuable insights for the rational design and fabrication of efficient memristors characterized by multilevel resistive switching states.

One-pot aqueous-phase synthesis of polyimides from typical monomers

One-pot aqueous-phase synthesis of polyimides (PIs) offers great economic and environmental benefits and improves the hydrolytic stability of the precursor (polyamic acid) obviously. However, this method is only suitable for the polymerization of very limited dianhydride and diamine monomers up to now. In this study, the most commonly used dianhydrides and diamines for the preparation of commercially available PI products were selected for one-pot aqueous-phase synthesis of various polyamic acid salts (PAAS). The effects of the structure of monomers, the reaction temperature and the adding process of the organic base on the polymerization reaction were explored by rotational rheology, nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. The polymerization products obtained via the aqueous-phase route show high molecular weight when the reaction conditions have been optimized. Various PI films prepared by the thermal imidization of corresponding PAAS demonstrate good optical transparency, excellent thermal stability, and outstanding mechanical and electrical properties. This work proposes the reaction mechanism of PAAS via one-pot aqueous-phase route and utilizes this novel polymerization strategy to synthesize high-molecular-weight PIs from typical aromatic dianhydride and diamine monomers.

Engineering designed functional covalent organic frameworks via pore surface modifications for effectively reducing the dielectric constant of polyimide-based electronic packaging materials

Polyimide (PI) is considered one of the most promising candidate materials for the microelectronics and wireless communication industries. Nevertheless, the relatively high dielectric constant of PI has become a significant obstacle, constraining its utilization in the realm of microelectronics. Herein, novel PI nanocomposite films were fabricated by incorporating covalent organic frameworks (COFs) and their functionalized counterparts (COF@POSS and COF@DTF) through post-synthetic modification. Among all PI nanocomposites films, PI/COF@POSS nanocomposite film including 2 wt% COF@POSS achieved the lowest dielectric constant (2.41) and dielectric loss (0.0076). These values represented a reduction of 22.5 % and 24 % compared to pure PI, respectively. The decrease in dielectric constant is ascribed to the combined influence of the porous structure of COF and the augmentation in free volume fraction caused by the steric hindrance of POSS. Additionally, the tensile strength of the PI/COF@POSS and PI/COF@DTF nanocomposite films increased up to 121.1 MPa and 112.0 MPa, representing a 95 % and 80 % improvement over pure PI, respectively. Furthermore, the introduction of COFs functionalized with POSS and DTF significantly enhanced the hydrophobicity of PI nanocomposite films. The combination of porous organic nanofillers with surface functionalization offers a feasible route to create low-k PI nanocomposite films with improved mechanical properties and hydrophobicity.

Investigation of orientation behavior of nematic liquid crystals on UV-irradiated polyimide films

Abstract The orientation mechanism of liquid crystals (LCs) on surfaces remains unclear, despite several methods for controlling pretilt angles. This study investigates the relationship between the surface condition of polyimide films, whose pretilt angles can be controlled by UV dose, and LC orientation behavior. Absorbance at wavelength of 200 nm and 260 nm significantly decrease, while thickness reduces approximately 4 nm. A rubbing treatment further decreases the thickness by approximately 2 nm. Atomic force microscopy confirmed the change in molecular conformation by UV-irradiation and rubbing treatment. The dispersive and polar components of the surface free energy of UV-irradiated polyimide films are evaluated, it’s found that only the polar component changes with UV dose. Additionally, we confirm that the alignment of LCs transitions from homeotropic to planar with increased UV irradiation, demonstrating that pretilt angle distribution can be spatially controlled. These results contribute to establishing a photoalignment method for pretilt angle control.

Semi-Alicyclic Thermoplastic Polyimide Matrixes Based on Hydrogenated Pyromellitic Dianhydride and Asymmetrical 3,4′-Oxydianiline with Good Thermal Stability and Improved Optical Transparency

Thermoplastic polyimide (PI) matrixes, including PI-a (cc-34ODA) and PI-b (ct-34ODA) were prepared via the hot-pressing procedures of the resins derived from the 3,4′-oxydianiline (34ODA) and two alicyclic dianhydrides of 1S,2R,4S,5R-hydrogenated pyromellitic dianhydride (ccHPMDA) and 1R,2S,4S,5R-hydrogenated pyromellitic dianhydride (ctHPMDA), respectively. The resins exhibited thermoplastic features with good formability at higher temperatures. The afforded semi-alicyclic PI sheets exhibited enhanced properties in comparison to commercially available, wholly aromatic thermoplastic PIs, such as PI-ref1, which are derived from 3,3′,4,4′-oxydiphthalic anhydride (ODPA) and 4,4′-oxydianiline (44ODA), as well as PI-ref2, which is based on pyromellitic dianhydride (PMDA) and 4,4′-bis(3-aminophenoxy)biphenyl (mBAPB). In addition, the developed PI sheets exhibited high heat deflection temperatures (HDT) of 267.4 °C for PI-a and 268.6 °C for PI-b. There values were significantly higher when compared with those of PI-ref1 (Ratem® YS20, HDT: 239.0 °C), PI-ref2 (Aurum® PL450C, HDT: 238.0 °C), PI-ref3 (Ultem® 1000, HDT: 206.0 °C), PI-ref4 (Therplim® TO65, HDT: 180.0 °C), and PI-ref5 based on phthalic anhydride-terminated fluorinated PIs (HDT: 215.0 °C). In terms of mechanical properties, the current PI sheets showed superior flexural properties among the polymers with the flexural strength of 189.0 ± 11.7 MPa (PI-a) and 200.5 ± 4.2 MPa (PI-b), respectively. In addition, the PI sheets exhibited comparable compression properties, inferior impact strength, and tensile properties compared with the referenced PI counterparts. Basically, the PI-b sheet showed better comprehensive properties than those of the stereoisomeric PI-a analog.

Mechanically strong, transparent polyimide composite thin films with a low dielectric constant

Aromatic polyimide is widely used in microelectronics as dielectric packaging layers. There is a high demand to reduce its dielectric constant to meet the fast development of communication technology. Here we report a simple and eco-friendly approach to preparing polyimide films with a lowered dielectric constant by adding silica hollow nanospheres with an average size of 100 nm in an aqueous solution of poly(amic acid) salt, and subsequent film casting and thermal imidization. The silica hollow nanospheres present a uniform distribution in polyimide matrix after surface modification with 3-aminopropyltriethoxysilane. The dielectric constant of the resulting composite films decreases linearly with particle loading till 15 wt% and reaches the lowest value of 2.5. The surface hardness and elastic modulus of the films improve by adding hollow nanospheres, while maintaining high optical transparency, high flexibility and a low coefficient of thermal expansion.

Fabrication of ultra-high strength MWCNTs/CI /PI rigid composite foam with excellent microwave absorption performance by pressure foaming method

Polyimide (PI) foam exhibits excellent high-temperature resistance and outstanding physical and chemical stability, making it an ideal matrix for absorbing materials. However, the growing demand for absorbing materials that can serve as load-bearing components has revealed that existing polyimide composite foams often fall short of practical application requirements due to their low mechanical properties. The study employed a simple foaming method using isocyanate-based polyimide as the foam base under a 0.2 MPa atm. Multi-walled carbon nanotubes (MWCNTs) and carbonyl iron (CI) powder were added sequentially to the precursor solution. Under the filling parameters of 2.0 % MWCNTs and 10 % CI powder, the compressive strength of polyimide composite foam reaches 16.2 MPa and exhibits excellent microwave absorption properties, with a minimum reflection loss (RLmin) of −62.51 dB and an effective absorption bandwidth (EAB) of 7.86 GHz. Additionally, the prepared composite foam has potential infrared stealth capability. This work offers new insights for rapid and low-cost manufacturing of high-strength absorbing foam.