Carbon Filaments Research Articles

Comparative Analysis of Thermal Activation on Felts and Continuous Carbon Filament Electrodes for Vanadium Redox Flow Batteries

AbstractThermal treatments are commonly used to improve electrode kinetics in vanadium redox flow batteries (VRFB). The impact of the widely adopted thermal treatment—400 °C for least 24 hours—was investigated on polyacrylonitrile (PAN)‐based continuous carbon filaments (tows) and compared to PAN‐based graphite felts. Surface properties were assessed with scanning electron microscopy (SEM), Raman spectroscopy, X‐ray photoelectron spectroscopy (XPS) and wettability measurements. The electrode activity was investigated via electrochemical impedance spectroscopy (EIS). Charge‐transfer resistances and the constant phase element parameters related to the electric double layer were determined, revealing a correlation between enhanced electrode activity and increased double layer across all electrodes. An 8‐hour 400 °C thermal treatment was sufficient to improve electrode activity for tows, whereas felts required longer durations, up to 24 hours, attributed to differences in the carbonization process employed for each material, with the tows undergoing continuous processing and the felts following a batch process. Three‐electrode half‐cell EIS measurements were conducted to elucidate positive and negative electrode contributions. Activated continuous carbon filament electrodes exhibited consistent electrode activities in both the catholyte (VO2+/VO2+) and anolyte (V3+/V2+), whereas the electrochemical activity of felts was limited by the electrode deactivation in the anolyte.

Rapid fabrication of Ni supported MgO-ZrO2 catalysts via solution combustion synthesis for steam reforming of methane for hydrogen production

In this study, we introduced a solution combustion as a simple, efficient, and rapid technique for synthesis of a nanostructured Ni catalyst supported on MgO-ZrO2 for hydrogen production by steam reforming of methane. A series of Ni/MgO-ZrO2 catalysts with different Ni contents were prepared and investigated to observe a suitable Ni loading content. The evaluation of catalytic performance of the as-prepared catalysts was performed in a packed-bed reactor at 700 °C and atmospheric pressure at steam to carbon ratio (S/C) of 2. As a result, the 20Ni/20MgO-ZrO2 catalyst exhibited not only outstanding catalytic performances, but also minimized coke deposits, attributed to the presence of oxygen vacancies of MgO-ZrO2 solid solution. In addition, combustion synthesis could result in formation of NiO-MgO solid solution, boosting uniform dispersion of Ni particles. A durability test of the optimized 20Ni/20MgO-ZrO2 catalyst was conducted at 700 °C for 50 h, revealing a near constant methane conversion of approximately 92.9%. Although filamentous carbon and carbon encapsulation were observed on the surface of spent catalyst, there is no significant negative impact on the steam reforming performance. In conclusion, this present work highlights the efficacy of the solution combustion method for synthesis of nanostructured Ni/MgO-ZrO2 catalysts with superior catalytic performance and less coke deposits for hydrogen production from methane steam reforming.

Steam Reforming of Tar Impurities from Biomass Gasification with Ni-Co/Mg(Al)O Catalysts—Operating Parameter Effects

The elimination of tar impurities from biomass gasification by catalytic steam reforming can provide clean syngas for downstream biofuel synthesis (Fischer–Tropsch). The effects of key operating parameters in CH4/tar steam reforming were investigated. Ni-Co/Mg(Al)O catalyst performance was tested at model conditions (10/35/25/25/5 wt% CH4/H2/CO/CO2/N2), changing the temperature (650–800 °C), steam-to-carbon ratio (2–5), tar loading (10–30 g/Nm3), and tar composition (toluene, 1-methylenaphthalene, and phenol). Complete tar elimination was achieved under all conditions, at the expense of catalyst deactivation by coke formation. Post-operation coke characterization was obtained with TPO-MS, Raman spectroscopy, and STEM analysis, providing vital insight into coke morphology and location. Critical low-temperature and high-tar loading limits were identified, where rapid deactivation was accompanied by increasing amounts of hard coke species. A coke classification scheme is proposed, including strongly adsorbed surface carbon species (soft coke A), initial scattered carbon filaments (hard coke B1.1), filament clusters and fused filaments (B2), and strongly deactivating bulk encapsulating coke (B3), formed through progressive filament cluster graphitization. High-molecular-weight tar was found to enhance the formation of strongly deactivating metal-particle-encapsulating coke (B1.2). The results contribute to the understanding of coke formation in the presence of biomass gasification tar impurities.

Enhancing charge storage capacity of cellulose-sweat-based electrolyte flexible supercapacitors with electrochemically exfoliated free-standing carbon yarn electrodes

The Internet of Things (IoT) provides an interface between different electronic devices such as flexible electronics, and e-textiles to capture and receive real-time data and help humans to devise systems that will adequately respond to these environmental stimuli. The main limitations of these devices to work 24/7 are the lack of continuous power supply and easy integration into textiles to perform their functions. The other issues are poor adhesion of active materials with substrates and peeling-off of active material from the electrode substrates and consequently, degradation of electrochemical performance. A potential and evolving strategy is fabricating a current collector-less and integrable carbon yarn-based energy storage device. Herein, we are presenting a facile and novel technique to exfoliate carbon yarn fibers to enhance their electrochemical performance by 3 orders of magnitude. Activated carbon yarn wires acting as current collector-less electrodes along with cellulose acetate-based composite separators offer a large surface area to simulated sweat electrolyte ions and show a gravimetric capacitance of 11.28 Fg−1 at the scan rate of 5 mVs−1. Activated carbon yarn-based symmetric supercapacitor device in a simulated sweat solution electrolyte offers excellent cyclic and bending stability with over 95 % capacitance retention in both tests. Theoretical insightSupercapacitors (SCs) comprise many active and passive elements. The most passive and vital elements are current collectors, separators, binders, electrolytes, and packaging. Two key elements, current collector and binders can be eliminated by developing current collector-free or free-standing electrodes. Carbonaceous materials such as graphene [1,2], carbon nanotubes (CNT) [3], porous carbon [2], and carbon onions[4,5] are common alternatives of active materials for SCs electrodes owing to their low cost, chemical stability, large surface area, and high electrical conductivity. These active materials show exceptional attributes such as long cyclic life, and high-rate capability owing to their intrinsic operation mechanism e.g., surface charge storage due to large surface area. However, they also suffer from low specific capacitance ascribed to low surface area exposed to electrolyte ions and low charge storage due to poor wettability. The most efficient technique to address this problem is to incorporate doped heteroatoms or surface functional groups such as surface oxygen groups present on the surface of carbon yarn. The inclusion of these doped heteroatoms and functional groups boosts the intrinsic properties, such as electrical conductivity, and wettability. The increased electro-active surface area offers more active sites for electrolyte ions, resulting in more charge storage and higher pseudocapacitance [6–8].Carbon yarn comprised of long-chain carbon filaments of 2.5–5 µm in radius, excellent conductivity, high chemical and mechanical stability, and light weightiness make it a potential candidate as an active material or a free-standing electrode for SCs. However, due to its low specific capacitance, limited surface area, and low porosity, carbon yarn failed to be directly exploited as a free-standing or current collector-less electrode for flexible supercapacitor applications.

Experimental study on selected properties and microstructure of pine-based wood ceramics

Abstract Wood ceramics using biomass materials as templates possess the benefits of facile fabrication and versatile applicability. To investigate the physical properties, chemical properties and microstructure of wood ceramics prepared from biomass materials, the basic properties and potential applications of wood ceramics were expounded. In this paper, wood powder wood ceramics (WPWC) and wood fiber wood ceramics (WFWC) were prepared through the vacuum carbonization method, utilizing pine powder and pine fiber as raw materials. The impact of phenolic resin concentration and mixture filling mass on various properties of wood ceramics, including mass loss rate (MLR), volume shrinkage rate (VSR), apparent porosity (AP), and bending strength (BS) were investigated on this basis. The microtopography and pore structure of wood ceramics were also analyzed. The test results show that an increase in the concentration of phenolic resin led to a decrease in the MLR, VSR, and AP of WPWC and WFWC, while their BS exhibited an increase. When the concentration of phenolic resin was 60 %, the phenolic resin yielded a BS of 8.70 MPa and 9.20 MPa for WPWC and WFWC, respectively. Furthermore, the microstructures of both WPFC and WFWC reveal hierarchical porous structures. The difference is that WPFC has a dispersed three-dimensional network topology in its overall morphology, which is mainly formed by filamentous or long linear glass carbon in wood ceramics dominated by carbon. The natural and consistent pore structure of WFWC is comparable to a three-dimensional honeycomb structure, the primary mesoporous size was around 40.28 nm and the main macropore size was more than 10,000 nm. It elucidates the pore structure of WPWC and WFWC, characterized by “hierarchical porosity”, the differences and relationships between porous wood ceramics derived from powdery and fibrous biomass as raw materials were analyzed, which contributes to the advancement of the fundamental principles of wood ceramics and establishes a theoretical basis for the practical exploration and development of biomass materials.

Simultaneous production of highly pure hydrogen and carbon nanofibers through COx-free methane dissociation over Ni-based catalysts: Investigation of the promotional effects of transitional metal (Mn, Zr, and Zn)

Hydrogen and carbon nanotubes are two novel and engaging research topics in clean fuel and material science. Methane decomposition is the most advantageous itinerary for the concurrent production of COx-free hydrogen and carbon filaments. The 50Ni/Al2O3 catalyst was successfully fabricated using a simple one-pot hydrothermal method, and the influence of transition metals (Zr, Mn, and Zn) was investigated as the promoter. The homogeneous accumulation of the nanoparticles with a high specific surface area of 101–147 m2.g−1 was revealed to be the consequence of the mesoporous structure's presence. The reactor tests' findings demonstrated that synthesized bimetallic catalysts are more stable and active than monometallic catalysts. Besides, the Zn-modified catalyst was shown to have the highest performance and durability. The maximal methane conversions of 65.7, 77.2, 69.6, and 51.7 % were achieved over the 50Ni-xZn/Al2O3 (defined as 50Ni-xZn/Al2O3; x = 2.5, 5, 7.5, and 10 wt%) at 650 °C and GHSV = 24,000 mL.(h.gcat)−1, respectively. A deeper look at the microstructure and textural characteristics of the aged catalysts makes it clear that the zinc promoter introduced to the 50Ni/Al2O3 sample, by increasing the growth rate of carbon fiber/nanotube, changes the structure of the formed carbons from spherical shape to very homogeneous diameter filaments and lead to the production of ordered carbon filaments with better crystallinity.

Определение прочностных характеристик полимерного ремонтного бандажа для рукавов высокого давления

A comparative analysis of the strength characteristics of high-pressure hoses without damage and with a restored defect in the form of a through cut was carried out. To repair damages of high-pressure hoses, it is proposed to use bandages made of polymer composite materials based on a carbon filament and an epoxy binder. It is shown that the use of high-pressure hoses in hydraulic lines of road construction machines, restored using a polymer bandage, allows one to maintain the operational characteristics of this rubber-technical element.

Understanding the impact of support materials on CoFe2O4 catalyst performance for hydrogen fuel and nanocarbon production via methane decomposition

This study focuses on assessing the performance and durability of three distinct catalysts, namely CoFe2O4/MgO and CoFe2O4/TiO2 and CoFe2O4/Al2O3 in the methane decomposition process. These catalysts were synthesized using a co-precipitation impregnation route. Their catalytic activity of methane decomposition was examined in a fixed-bed reactor at a temperature of 800 °C under atmospheric pressure. Various appropriate analytical techniques were employed to explore the physicochemical characteristics of both the fresh and spent catalysts. The SEM images, XRD and H2-TPR results of fresh catalysts revealed strong dependence on the support type. The XPS results confirm the presence CoFe2O4 species on the surface of supports. The CoFe2O4/MgO catalyst has a higher inversion degree compared with other catalysts as confirmed from Raman results. The methane conversions at the end of the reaction time (300 min) were found to be 66 %, 34 % and 2.48 %, while the rates of hydrogen formation corresponding to these methane conversions are 134.73 × 10−5, 68.25 × 10−5 and 8.80 × 10−5 mol H2 g−1 min−1 for CoFe2O4/MgO and CoFe2O4/TiO2 and CoFe2O4/Al2O3 catalysts, respectively. SEM images verified the existence of filamentous carbon on the surface of the spent CoFe2O4/MgO catalyst, whereas the spent CoFe2O4/TiO2 catalyst showed a mix of carbon chunks and filaments and fluffy carbon over the CoFe2O4/Al2O3 catalyst. Ultimately, the quantity of deposited carbon was significantly associated with catalytic activity, as they were 56, 46 and 4 wt% for the spent CoFe2O4/MgO, CoFe2O4/TiO2 and CoFe2O4/Al2O3 catalysts, respectively.

Deciphering the influence of support in the performance of NiFe2O4 catalyst for the production of hydrogen fuel and nanocarbon by methane decomposition

Wet chemical synthesis route was used to synthesis nickel ferrite (NiFe2O4) nanoparticle. Later on the synthesized NiFe2O4 were supported on the surface of three traditional supports such as Al2O3, MgO and TiO2 to get NiFe2O4/Al2O3, NiFe2O4/TiO2 and NiFe2O4/MgO catalysts. The activity profile of each catalyst was evaluated in a fixed-bed reactor for direct methane decomposition at 800 °C. For both fresh and spent catalysts, many characterization techniques have been employed mainly XRD, FESEM, HRTEM, Raman spectroscopy, TGA, and nitrogen adsorption-desorption isotherm. X-ray powder diffraction studies revealed that all synthesized catalysts have a cubic spinel crystal structure. The XRD confirm the presence of NiFe2O4 particles in the component of fresh NiFe2O4/MgO, NiFe2O4/TiO2 and NiFe2O4/Al2O3 catalysts. Temperature Program Reduction (TPR) unveiled the presence of Ni oxides and Fe oxides by displaying reduction peaks in their respective temperature regions. The N2 adsorption-desorption isotherms of the fresh all catalysts reveal that these catalysts have a mesoporous structure. Activity data concluded NiFe2O4/MgO to be the most active catalysts among the tested catalysts methane conversion magnitude of 41.13 % and H2 formation rate of 84.40 × 10−5 mol H2 g−1 min−1. On the other hand, the H2 formation rate drastically declined and very poor activity of both NiFe2O4/TiO2 and NiFe2O4/Al2O3 catalysts was observed in the current work. XRD patterns, FESEM images and TGA analysis of spent NiFe2O4/MgO catalyst shown the filamentous carbon formation which secondarily confirm its higher activity, while its absence in catalysts of NiFe2O4/TiO2 and NiFe2O4/Al2O3. TGA analysis of the carbon deposited on the NiFe2O4/MgO catalyst showed that the amount of carbon was approximately 64 wt%. It was suggested that the formation of nickel-iron carbide revealed by XRD studies of spent catalysts may be the factor related to their poor activity while discussing the structure-activity relationship. Likewise, the higher degree of dispersion related to NiFe2O4/MgO as displayed by XRD, FESEM and TPR investigations, played a vital role in accelerating the rate of hydrogen formation.

Synthesis of carbon nanotubes via CCVD of ethylbenzene over SrFe12O19/SiO2 oxide and their application for photodegradation of the remazol red dye

Carbon-based materials have stood out due to their variety of applications such as photocatalysis. Thus, strontium hexaferrite dispersed in silica was prepared by the Pechini method and used as a catalyst in the ethylbenzene reaction to produce carbon filaments and subsequent application in the photodegradation of the remazol red dye. The presence of SrFe12O19, α-Fe2O3 and amorphous silica phases was confirmed in the XRD (X-ray diffraction), Raman and XPS (X-ray photoelectron spectroscopy) analysis. The SEM (scanning electron microscopy) and TEM (transmission electron microscopy) results of the fresh oxides indicate cluster and sponge-like morphology. The formation of carbon filaments was observed by SEM analysis as a result of catalytic chemical vapor deposition (CCVD) of ethylbenzene. TEM images confirm the generation of multi-walled carbon nanotubes with an average diameter of 27.9 nm. Besides the presence of the SrFe12O19 and SiO2 phases, the diffractograms of the samples after the reaction shows the formation of graphite carbon and Fe0, confirming the reduction of α-Fe2O3 which was also verified in the TPR-H2 profile. The growth of nanotubes occurs from metallic iron, considering that the tip of the tube contains only iron, according to EDS (energy-dispersive X-ray spectroscopy) results. The Raman spectrum exhibited the characteristic D and G bands of carbon, where the ID/IG ratio decreased with increasing temperature. The reaction with the best catalytic performance achieved an average ethylbenzene conversion of 99 % and was more selective to ethene (∼93 %) at 650 °C. Furthermore, it was possible to carry out a simple theoretical-computational study regarding the distribution of the sites in a 2D plane by constructing maps and proposing a mechanism for the formation of carbon nanotubes from the ethylbenzene conversion. Finally, the obtained materials were applied in the remazol red dye degradation, achieving complete degradation in 15 min for the material synthesized at 650 °C.

Synergetic effects of Al addition on the performance of CoFe2O4 catalyst for hydrogen production and filamentous carbon formation from direct cracking of methane

Improving methane catalytic decomposition process was deemed an effective approach for hydrogen production. Here, a novel catalyst AlxCo1-xFe2O4 with a variable aluminum content was synthesized via a co-precipitation route for the direct cracking of methane. The catalytic activity of AlxCo1-xFe2O4 was performed in a fixed bed reactor at temperature of 800°C and 20 mL/min of fed gas. A sequence of characterizations, including SEM, BET, XRD, XPS, Raman and TGA for fresh and spent catalysts, was exploited to examine the influence of Alx content on the morphology, porosity, structure, chemical composition, and cation distribution of AlxCo1-xFe2O4. As the Alx content increased in AlxCo1-xFe2O4 their morphology became more fractal and decreased in particle size, lattice parameter, lattice size, while their pore surface increased. Further cation re-distributions from octahedral to tetrahedral sites as Fe3+ and Al3+ relocated in the Tetrahedral site and Oxygen lattice decreased as observed from Raman and XPS results. Catalytic activity studies showed that Alx content of 0.6 in AlxCo1-xFe2O4 lead maximum methane conversion up to ∼ 91.10 % and hydrogen formation rate of 1.780 ×10-3 mol H2 g-1 s-1. The catalytic activity behavior was explained in correlation with the characteristics of spent catalysts.

Microwave-Assisted dry reforming of toluene as a model tar compound using low-cost iron catalyst for syngas clean-up

Gasification of waste feedstock such as biomass, waste plastics suffers from high tar yields during hydrogen-rich syngas production. The presence of tars result in lower quality syngas, lower syngas yields, reactor blockage, reactor down time, and costly maintenance. Therefore, removal of tar from syngas during gasification is essential. Catalytic reforming of tars via in-situ syngas cleanup is an effective way of mitigating tars. This work explores the possibility of microwave-assisted catalytic dry reforming of tars for syngas production. Due to its chemical complexity, toluene, which is one of the main tar constituents, could be used as a model tar compound. Toluene dry reforming was studied using the Fe/Al2O3 catalyst under CO2 under the temperature range of 400–700 ℃. The toluene reforming reaction was conducted using microwave and conventional thermal reactors. Under microwave irradiation, CO2 and toluene conversions are boosted to 80% at 500 ℃. Hydrogen and carbon monoxide yields were approximately five times and ten times higher in the microwave reactor at 500 ℃, respectively, compared to the productions obtained in the conventional fixed-bed reactor at 700 ℃. Filamentous carbon was also produced as a valuable side product to improve the economy of this process and such value-added carbon was only observed in the microwave reactor. Three reaction pathways were observed during microwave reaction: the toluene decomposition produces an initial hydrogen and carbon deposit on the catalyst; the formation of methane and benzene suggests toluene hydrodemethylation as a secondary reaction; and toluene hydrogenolysis forms light alkanes such as methane, and through reforming reaction under CO2 to syngas.

Mesoporous silica encapsulated core-shell NiRh@NiO nanocatalyst for performance-enhanced ethanol steam reforming

A novel mesoporous SiO2 encapsulated core-shell NiRh@NiO nanostructure was constructed to enhance the activity and stability of ethanol steam reforming (ESR). At 550 °C and ethanol-WHSV = 21 h−1, the specific activity and conversion loss (17 h) of NiRh@NiO@m-SiO2 were 0.42 molethanol/(gcat.·h) and 10.9 %. The alloying of NiRh core, dominated NiO in shell, and abundant mesopore of SiO2 were confirmed by systematic characterization techniques. The in situ DRIFTS results indicated that alloying Ni and Rh boosted ethoxide dehydrogenation to acetaldehyde and acetate demethanation to carbonate. ReaxFF molecular dynamics (MD) simulations suggested that NiO shell was conducive to water activation, which, in turn, promoted the conversion of CHxOy species. The SiO2 encapsulation derived confinement effect inhibited both metal core sintering and leaching caused by the filamentous carbon. The abundant mesopores of SiO2 ensured the facile in-diffusion of water and out-diffusion of carbonaceous products, suppressing carbon deposition within the SiO2 encapsulation and the destruction of core-shell structure.

Unveiling the catalytic performance of unique core-fibrous shell silica-lanthanum oxide with different nickel loadings for dry reforming of methane

The dry reforming of methane (DRM) stands as a remarkable process for the conversion of methane and carbon dioxide into syngas (H2/CO). In this study, mesoporous fibrous silica lanthanum oxide-supported nickel catalysts (NSLF-x) with various nickel loadings (3 to 15 wt%) were efficiently fabricated using the microemulsion and impregnation approaches, respectively, to conduct DRM. The results obtained from FESEM and TEM revealed the presence of a unique core-fibrous shell-structured morphology of silica lanthanum oxide support (SLF). Furthermore, XRD and SEM-EDS analyses indicated that the structural integrity of SLF remained consistent regardless of the amount of Ni loading, while the size of NiO nanocrystalline varied with the quantity of Ni loading. Notably, H2-TPR analysis emphasized that the NSLF-15 catalyst exhibited the strongest metal-support interaction among the catalysts. Due to this reason, it exhibited outstanding catalytic activity and stability in terms of CO2 conversion (86.7 %), CH4 conversion (87 %), and a high H2/CO ratio at 750 °C, demonstrating high thermal stability after 28 h without any signs of deactivation. The superior catalytic performance of NSLF-15 catalysts, along with their ability to activate CH4 and CO2, can be attributed to the synergistic effects resulting from the enhanced physicochemical properties and the unique morphology. Additionally, the results from TEM, Raman, and TGA analyses also indicated the presence of non-filamentous carbon and filamentous carbons with accumulation of Ni species due to the elevated temperature of the reaction. Overall, the NSLF-15 catalysts hold significant potential for industrial-scale application for syngas formation.

Impact of biogenic impurities on catalytic synthesis of multi-walled carbon nanotubes and hydrogen from polyolefin resins

Biogenic impurities are common contaminants of plastic waste. This study investigated the effects of biogenic impurities on the conversion of a polyolefin mixture (6 wt% low-density polyethylene, 24 wt% high-density polyethylene, and 70 wt% polypropylene) into multi-walled carbon nanotubes (MWCNTs) and hydrogen via pyrolysis-chemical vapor deposition (CVD). Biogenic components from diverse sources were added to the polyolefin mixture, including lignocellulosic materials (pine sawdust, coconut coir pith), biosolids from wastewater treatment (municipal sewage sludge), animal-based waste (crustaceans), and bio-based plastic (polylactic acid). At contamination levels up to 9.1 wt%, 3 out of 5 impurities (coconut coir pith, sewage sludge and crustaceans) caused a decline in the conversion efficiency of feedstock into MWCNTs (33 ± 7% for polyolefins only compared with 20 ± 6%, 16 ± 1% and 16 ± 2% for polyolefins with 9.1 wt% coconut coir pith, sewage sludge and crustaceans, respectively). According to gas analysis, impurities led to a loss of catalyst activity, resulting in a decreased concentration of H2 and increased concentrations of methane and ethylene in the CVD gas. Furthermore, for polyolefins containing 9.1 wt% coconut coir pith, sewage sludge, crustaceans and polylactic acid, microscopy data revealed changes in the growth of filamentous carbon, leading to the appearance of carbon nanofibers in MWCNT samples. On the contrary, biogenic impurities barely changed outer diameters, ID/IG ratios, interlayer spacing, crystallite sizes of graphite-like sites, and the surface chemistry of MWCNT samples. The results suggest the development of quality management system for contaminated plastic feedstock could be advantageous to ensure consistent outcomes of pyrolysis-CVD process.

Effect of purification methods on the quality and morphology of plastic waste-derived carbon nanotubes

Recent innovative research efforts on the usage of plastic wastes as a cheap carbon source for carbon nanotubes (CNTs) production have emerged as a low-cost and sustainable means of producing CNTs. However, plastic waste-derived CNTs are rarely used in some purity-sensitive and high-alignment needed applications due to the poor quality of CNTs resulting from the abundance of impurities such as non-crystalline amorphous carbon, metallic nanoparticles, and other impurities. Therefore, purification is a crucial issue to be addressed to fully harness all potential applications of CNTs derived from waste plastic materials. Here, the effect of employing different purification methods on the morphology and purity of waste plastic-derived CNTs was investigated. CNTs were synthesized using waste polypropylene plastic as carbon feedstock via a single-stage catalytic chemical vapour deposition (CVD) technique. As-produced CNTs were purified using liquid-phase oxidation (chemical oxidation in nitric acid), gas-phase oxidation in air, and a combination of both liquid- and gas-phase oxidation methods. The synthesized and purified CNTs were characterized for morphology, purity, surface functional groups, thermal stability, and crystallinity using Transmission electron microscopy (TEM), Raman spectroscopy, Fourier Transform Infrared spectroscopy (FTIR), Thermogravimetric analysis (TGA), and X-ray diffraction (XRD), respectively. Results obtained showed that a combination of both liquid and gas phase oxidation purification techniques resulted in purer, better quality, and less defective CNTs with an IG’/IG value of 0.89 and ID/IG value of 0.86, while chemically treated CNTs (CNT-PC) presented more structurally defective CNTs and shortened nanotubes compared to other investigated treatment methods with an ID/IG value of 0.96. CNTs purified by a multi-step protocol (CNT-PAC) showed the highest weight loss of 72.3% indicating the highest quality and the presence of filamentous carbon. This study confirms that the choice of purification techniques influences the morphology and quality of plastic-derived CNTs.

High-throughput measurement of elastic moduli of microfibers by rope coiling

There are many fields where it is of interest to measure the elastic moduli of tiny fragile fibers, such as filamentous bacteria, actin filaments, DNA, carbon nanotubes, and functional microfibers. The elastic modulus is typically deduced from a sophisticated tensile test under a microscope, but the throughput is low and limited by the time-consuming and skill-intensive sample loading/unloading. Here, we demonstrate a simple microfluidic method enabling the high-throughput measurement of the elastic moduli of microfibers by rope coiling using a localized compression, where sample loading/unloading are not needed between consecutive measurements. The rope coiling phenomenon occurs spontaneously when a microfiber flows from a small channel into a wide channel. The elastic modulus is determined by measuring either the buckling length or the coiling radius. The throughput of this method, currently 3,300 fibers per hour, is a thousand times higher than that of a tensile tester. We demonstrate the feasibility of the method by testing a nonuniform fiber with axially varying elastic modulus. We also demonstrate its capability for in situ inline measurement in a microfluidic production line. We envisage that high-throughput measurements may facilitate potential applications such as screening or sorting by mechanical properties and real-time control during production of microfibers.

Catalytic bi-reforming of methane as a potential source of hydrogen rich syngas: Promotional effect of strontium on the catalytic performance of Ni/MgO-ZrO2

Bi-reforming of methane (BRM) has gained significant attention due to escalating environmental concerns. This study investigates the performance of a monometallic Ni/MgO-ZrO2 catalyst with varying strontium (Sr) content ranging from 0 to 10 wt% added to the 10 wt% nickel, utilized in BRM. The synthesis of the MgO-ZrO2 support employed the co-precipitation method, while both Ni and Sr metals were added via impregnation route. The physiochemical properties of the prepared catalysts were analyzed using various characterization techniques such as X-Ray Diffraction (XRD), N2-Physisorption Analysis, Temperature-Programmed Reduction (TPR), Temperature-Programmed Desorption (TPD), X-ray Photoelectron Spectroscopy (XPS), Field Emission Scanning Electron Microscopy (FESEM) and High-Resolution Transmission Electron Microscopy (HRTEM). To assess catalytic performance, the catalyst was tested in a fixed-bed continuous reactor using a reactant mixture of CH4, H2O, and CO2 in a 3:2:1 ratio, respectively, at a temperature of 800 °C. The Ni-6%Sr/ZrO2-MgO catalyst provided optimal conversion rates for both CH4 and CO2 at 95.2% and 85.7% respectively, without significant deactivation observed even after 36 h of reaction. This excellent catalytic performance was attributed to several factors, including smaller metal particle size, improved metal dispersion, stabilization of the t-phase in zirconia and synergistic effects between the Ni and Sr particles. The spent catalyst characterization including XRD, FESEM and HRTEM revealed that the addition of Sr significantly reduced carbon deposition. It also demonstrated that stable and best performance of the Ni-Sr/MgO-ZrO2 catalyst is ascribed to the production of filamentous carbon with a crystalline nanotubular structure. Conversely, the rapid deactivation of the Ni/MgO-ZrO2 monometallic catalyst may be attributed to amorphous carbon.

Analysis of 3D printing materials as potential Radiological Phantoms of Lung Organs for medical imaging purposes

Research has been conducted to analyze and characterize ten 3D printing materials as potential Radiological Phantoms of Lung Organs. Eight filaments of PLA, ABS, HIPS, Carbon, Nylon, TPU, PETG, and Wood were printed using an FDM type 3D printer, and two resins, PLA resin and Water washable resin, were printed using an SLA type 3D printer. The phantoms were printed with thickness variations of 3 mm, 6 mm, and 9 mm. 8 parameters were used to obtain the best material, namely material density, CT number, electron density (Ne), effective electron density (EDG), electron density per volume (EDV), effective atomic number (Zeff), material constituent elements, and elastic Modulus. Based on comparing the values of 8 parameters, the most potential to be used as phantom material for lung organs is PLA.

Development of a lightweight carbon fiber reinforced plastic water tank for fire trucks

In the event of a fire outbreak, it is very important to extinguish it before it becomes a blaze. Since the increase in firefighting water capacity for this purpose leads to an increase in the vehicle's load, it is necessary to reduce the weight of the tank. In this study, by changing the material from stainless steel to CFRP, the weight of the firefighting tank was reduced by 47.9% while increasing the capacity by 13.3%. The CFRP tank was manufactured by a vacuum infusion process using 12k filament carbon fiber and vinyl ester resin. After driving a firetruck equipped with a firefighting water tank for 5000 km, the dissolution test and the test to withstand the internal pressure performed on the tank corroborated that it can be equipped on firetrucks and used as a drinking water tank.