Fiber Suspensions Research Articles

Flocculation of fiber suspensions studied by Rheo-OCT

When dealing with papermaking fiber suspensions, particle flocculation takes place even before the paper web is formed. The particle flocculation depends on several aspects, including particle mass concentration (consistency), particle collisions, electrochemical interactions promoted by chemical additives, etc. Due to its impor-tance, fiber suspension flocculation has been studied for a long time in papermaking, and several methods have been developed for this purpose. The traditional techniques include, for example, focused beam reflectance micros-copy (FBRM) and high-speed video imaging (HSVI). Recently, a new optical method, optical coherence tomography (OCT), has emerged for flocculation analysis. The advantages of OCT are the possibility to study opaque suspensions, its micron-level resolution, and its high data acquisition speed. The OCT measurements can be combined with rheological (Rheo) measurements, allowing simul-taneous measurement of both the time evolution of the floc size and the suspension viscosity. In this work, we used this approach, Rheo-OCT, to study the flocculation of suspensions of various papermaking furnishes. We analyzed the time evolution of the floc size and the fiber suspension viscosity when the studied paper-making suspensions were treated with highly refined furnish (HRF) — a furnish that contained a significant amount of micofibrillated cellulose (MFC)-type fibrils — and/or chemical additives. Such studies can lead to a better under-standing of the impact of flocculation on the produced paper web in terms of qualities like formation, drainage potential, and strength behavior.

Colloid chemical aspects of paper formation in the presence of nanofibrillated cellulose and cationic starch

A series of experimental tests were carried out to examine colloidal-scale consequences of optional-ly treating nanofibrillated cellulose (NFC) with cationic starches of different charge density and dosage (0.5% or 2.0% by weight), adding that material to a furnish prepared from 100% recycled copy paper, and then subjecting the mixture to very different levels of hydrodynamic shear. Tests included optical microscopy, sediment volume tests, sediment velocity tests, and “percent fines” assessment by means of a fiber quality analyzer (FQA). In addition, the zeta potential and charge demand of the studied materials were evaluated. Optical imaging revealed that cationic starch treatment of the NFC tended to agglomerate it into multiparticle clusters, which sometimes could be mostly redispersed by hydrodynamic shear. Subsequent addition of the starch-treated NFC to the default furnish resulted in much of the colloidal material becoming attached to fibers. Subsequent shearing of the mixtures was at least partly effective in separating the clusters of NFC from the fiber surface, resulting in essentially a two-component mixture. Multiparticle NFC clusters coexisted with the fiber suspension, sometimes attached and sometimes not, depending on the details of treatments. Sediment volume tests showed that systems containing cationic starch-treated NFC tended to have a higher density after settling in comparison to untreated NFC; these findings are consistent with the cationic starch acting as a stabilizer on the solid surfaces, allowing them to slide past each other during the settling process. Application of intense hydrodynamic shear tended to result in denser sediment. Results of tests with the sediment velocity measurement and the FQA percent fines assessment did not correlate well with changes in test conditions considered in this study.

Using gas-assisted electrospinning to design rod-shaped particles from starch for thickening agents and Pickering emulsifiers

Starch's large particle size and compact semi-crystalline structure limit its effectiveness as an emulsifier and shear-reversible thickener. To address this, we used gas-assisted electrospinning to convert large starch granules into thin fibers and then into rod-shaped particles for use as starch-based thickeners and emulsifiers. Manipulating the starch concentration in formic acid, and the electrospinning parameters, caused the jetted polymers to form different shapes. At low starch content (<5 w/w%), electrospraying produced smaller particles (0.4–3.0 μm diameter). At higher concentrations, the polymers tangled and favored the formation of fibers (0.5–3.9 μm diameter). The starch's morphological behavior was fine-tuned by adjusting flow rate, coaxial airflow pressure, voltage, needle gauge, and jetting distance. Extensive formic acid treatment (> 4 days) caused a fiber-to-bead transition. Fiber suspensions exhibited ~106-times higher viscosity (3215 Pa·s at a shear rate of 0.002 s−1) than unmodified starch. High-shear and ultrasonication were used post-spin to chop the fibers into rod-shaped particles (4, 6 and 8 μm length), which were used as effective emulsifiers. The longest rods (8 μm) stabilized emulsions with the smallest droplets (12 μm). Using food-safe polymers, this study demonstrated that the shape of particles plays important roles in modulating the material functionalities.

Capillary sorting of fiber suspensions by dip coating

Capillary sorting of fiber suspensions by dip coating

A recyclable dispersant based on carbomer utilizing controllable viscosity for high-efficiency dispersion of carbon fibers

Good dispersion of carbon fibers is important for the carbon paper production, which is usually achieved using low carbon fiber concentrations and disposable dispersants. In this study, we developed carbomer as a recyclable and high-efficiency dispersant for carbon fibers. When the carbon fiber concentration was 0.1 wt%, carbon fiber suspension showed improved dispersion performance as increasing the carbomer dosage. It exhibited low Turbiscan Stability Index (TSI) of 0.41 and small change of delta backscattering between −0.5 to 0.8 % when using 0.5 wt% carbomer. However, the good dispersibility fade away when increasing the concentration of carbon fibers. Subsequently, the pH of the carbon fiber suspension was adjusted to 7.0 to improve the dispersibility by increasing the viscosity, but causing a worse flowability. Then the pH was further adjusted to 13.0 to ensure good flowability in the wet-forming process and good dispersibility at carbon fiber concentration of 0.5 wt%. More importantly, the dispersant was successfully recycled and still exhibited excellent dispersion effects for carbon fibers after 5 cycles. Notably, the high-efficiency dispersion of carbon fibers and the recyclability of dispersant were achieved simultaneously for the first time, which is suitable for the eco-friendly and sustainable production of carbon paper.

Lightweight cellulosic insulation panels made from oil palm trunk fibers

Biobased thermal insulation is of relevance as a sustainable substitute for current fossil-based materials. In this regard, oil palm trunk (OPT), which arises in substantial quantities as a by-product of the palm oil industry, is a suitable raw material due to its relatively high content in cellulosic fibers and low cost. The present study focuses on the inner part of OPT, which is light and low in mechanical performance and therefore lacks suitable applications other than fuel wood. OPT was grinded, chemically pre-treated to reduce the content of non-cellulosic constituents and fibrillated. With the partial aid of additives, the fiber suspensions where then mechanically foamed and dried. The light-weight panels produced by this method showed low densities of roughly 50 – 100 kg m−3 and thermal conductivity of 40 – 45 mW m−1 K−1. With these values, OPT foam panels are well within reach of current non-bio-based insulation materials and perform equally well or even better than other bio-based thermal insulation materials.

Effect of Synthetic Vitreous Fiber Exposure on TMEM16A Channels in a Xenopus laevis Oocyte Model.

Many years ago, asbestos fibers were banned and replaced by synthetic vitreous fibers because of their carcinogenicity. However, the toxicity of the latter fibers is still under debate, especially when it concerns the early fiber interactions with biological cell membranes. Here, we aimed to investigate the effects of a synthetic vitreous fiber named FAV173 on the Xenopus laevis oocyte membrane, the cell model we have already used to characterize the effect of crocidolite asbestos fiber exposure. Using an electrophysiological approach, we found that, similarly to crocidolite asbestos, FAV173 was able to stimulate a chloride outward current evoked by step membrane depolarizations, that was blocked by the potent and specific TMEM16A channel antagonist Ani9. Exposure to FAV173 fibers also altered the oocyte cell membrane microvilli morphology similarly to crocidolite fibers, most likely as a consequence of the TMEM16A protein interaction with actin. However, FAV173 only partially mimicked the crocidolite fibers effects, even at higher fiber suspension concentrations. As expected, the crocidolite fibers' effect was more similar to that induced by the co-treatment with (Fe3+ + H2O2), since the iron content of asbestos fibers is known to trigger reactive oxygen species (ROS) production. Taken together, our findings suggest that FAV173 may be less harmful that crocidolite but not ineffective in altering cell membrane properties.

Multifunctional aerogels with thermal insulation, elasticity, and hydrophobicity derived from hemp stems

Aerogels are commonly used in the fields of thermal insulation, sound insulation, adsorption, optical devices, and electrode materials. However, traditional aerogels suffer from poor structural stability and mechanical performance. Herein, we proposed a method in extracting fibers from hemp stems to prepare hydrophobic, thermal insulating and superelastic aerogels. The suspension of bleached hemp fibers (BHF), chitosan, and methyltrimethoxysilane (MTMS) is assembled into the network structure of aerogel by freeze-drying method. Because of the cross-linking between BHF, chitosan and MTMS, the material exhibited excellent properties. The aerogel demonstrated excellent compression performance, quickly recovering even when applied with 80 % compressive strain and maintaining 80 % of its original shape after 100 compression cycles. Furthermore, the aerogels demonstrated outstanding thermal insulation property; the thermal conductivity is only 0.01873 ± 0.0004 W/m·K. In addition, the aerogel exhibited excellent hydrophobic properties, with a water contact angle of approximately 130°. The superior properties of aerogel enable it to withstand complex external environments. In this study, we aim to provide new ideas and methods for resource reuse and the preparation of bio-based aerogels.

Machine learning assisted discovery of effective viscous material laws for shear-thinning fiber suspensions

AbstractIn this article, we combine a Fast Fourier Transform based computational approach and a supervised machine learning strategy to discover models for the anisotropic effective viscosity of shear-thinning fiber suspensions. Using the Fast Fourier Transform based computational approach, we study the effects of the fiber orientation state and the imposed macroscopic shear rate tensor on the effective viscosity for a broad range of shear rates of engineering process interest. We visualize the effective viscosity in three dimensions and find that the anisotropy of the effective viscosity and its shear rate dependence vary strongly with the fiber orientation state. Combining the results of this work with insights from literature, we formulate four requirements a model of the effective viscosity should satisfy for shear-thinning fiber suspensions with a Cross-type matrix fluid. Furthermore, we introduce four model candidates with differing numbers of parameters and different theoretical motivations, and use supervised machine learning techniques for non-convex optimization to identify parameter sets for the model candidates. By doing so, we leverage the flexibility of automatic differentiation and the robustness of gradient based, supervised machine learning. Finally, we identify the most suitable model by comparing the prediction accuracy of the model candidates on the fiber orientation triangle, and find that multiple models predict the anisotropic shear-thinning behavior to engineering accuracy over a broad range of shear rates.

Modified Fibrous Mass of Leather and Paper Waste for the Production of Packaging Paper and Cardboard

Recycling leather waste, which accumulates in large quantities in tanneries, and producing packaging paper with improved properties reduces the environmental burden and is at the same time economically efficient. A modified fibrous mass of waste from tanned and untanned leather scraps, waste paper, and acrylic emulsion was obtained and packaging paper based on them was produced. Alkaline modification of tanned leather waste - chrome shavings - leads to an increase in the electrokinetic potential and, accordingly, the stability of the fibrous suspension, partial hydrolysis of skin collagen occurs with the formation of new polar groups, and at the same time, the degree of cross-linking of the skin increases. In the paper composition, new intermolecular bonds are formed between cellulose and skin collagen. The microstructure, elemental composition, morphology, thermal and physical-mechanical properties of modified chrome shavings and composite paper were determined. A significant improvement has been achieved in the main parameters of paper: surface density (decrease by 16-25%), breaking load and breaking length (increase by 15-23%), number of double bends (increase by 2-6 times) in comparison with paper obtained from pure waste paper, and also to a greater extent compared to paper obtained from unmodified leather waste.

Characterizing rheological behavior and fluidization of highly refined furnishes for process optimization

In this work, highly refined softwood bleached kraft pulp (SWBKP) furnishes, referred to here as XFC, were studied from the perspective of fiber suspension handling in processing. The rheology of the furnishes was studied with a rotational rheometer using a non-standard flow geometry to understand the viscosity development at different consistencies and the impact of temperature. For fluidization analysis during pipe flow, two optical methods were implemented; namely, optical coherence tomography (OCT) and high-speed video (HSV) imaging. The OCT was used to determine the small-scale floc structures near the pipe wall where the shear stress is highest, and the HSV imaging was applied for observing flow instabilities and XFC suspension uniformity at the pipe scale. All these issues can be significant in deciding the minimum flow rate required for a process pipe to get sufficient fluidization of XFC suspensions.

Preparation and properties of hybrid specific length carbon fiber thermoplastic composites by suspension method

AbstractCarbon fiber reinforced thermoplastic composites have such advantages as low density, high strength, high temperature resistance, impact resistance, and good ductility, but due to the density difference between carbon fibers and resin fibers, it is difficult to mix them uniformly. Hence, it is difficult to prepare the composites with the uniform properties. In order to solve this problem, a preparation process based on solid phase mixing of carbon and resin fibers by suspension method is proposed in this paper. The carbon fiber reinforced thermoplastic composites (CFRTPs) can be prepared by dispersing carbon fibers of a certain length (~50 mm) and resin fibers in suspension through ultrasound‐assisted and churn‐combing methods. The effects of carbon fiber length, content and molding process on the mechanical properties of the CFRTPs were studied. The results show that the carbon fiber content and length are the main factors affecting the mechanical properties as well as void ratio of CFRTP. The performance of composites is significantly improved with the increase of carbon fiber length. While the length of carbon fiber is 50 mm and the content is 30 wt%, the prepared CFRTP has the best performance, with the tensile strength of 182.1 MPa, the bending strength of 354.3 MPa, the impact strength of 67.2 KJ·m−2, and the material void ratio of 0.65%. The study shows that the suspension method is feasible for the preparation of the CFRTPs. It is beneficial to improve production efficiency and decrease cost of production for the CFRTPs.Highlights Carbon fiber reinforced thermoplastic composites can be prepared by dispersing carbon fibers of a certain length (~50 mm) and resin fibers in suspension through ultrasound‐assisted and churn‐combing methods. Through the cooling‐high pressure molding process, the porosity of CFRTP is reduced and the mechanical properties of CFRTP are improved. The tensile strength, bending strength, and notch‐free impact strength properties of CFRTP are best when the carbon fiber content is 30% and the CF length is 50 mm. The method is characterized by simple process, low cost and high mechanical properties.

A torsion balance as a weak-force testbed for novel optical inertial sensors

Torsion balances (TBs) are versatile instruments known for their ability to measure tiny forces and accelerations with high precision. We are currently commissioning a new TB facility to support the development and testing of novel optical inertial sensor units for future gravity-related space missions. Here, we report on the status of our apparatus and present first sensitivity curves that demonstrate acceleration and torque sensitivities of 5⋅10−11ms−2 and 1⋅10−12NmHz−1 at frequencies around 4mHz , respectively. Capacitive sensors and optical levers measure the dynamics of the system with a displacement sensitivity of down to 9⋅10−10mHz−1 for the former and 2⋅10−11mHz−1 for the latter. Combining the readout of the suspended inertial member (IM) with environmental sensor signals, the system is characterized, and limiting noise sources are identified. We find that, in particular, the coupling of ambient seismic motion is limiting over a broad frequency range and show that due to its high susceptibility to ground motion, our TB is also a promising platform for exploring ground motion sensing in multiple degrees of freedom. Future upgrades will focus on mitigating seismic noise by controlling the torsion fiber suspension point using piezoelectric actuators and the integration of precision interferometric readout of the IM. These improvements will further increase the sensitivity towards the thermal noise limit which constrains the performance to 1⋅10−13ms−2Hz−1 at 4mHz .

Dissolution recycling for recovery of polypropylene and glass fibres

The push for increasing the recycling of plastics is intensifying, and the growing use of composites creates a need to increase the recyclability of polymer composites at their end-of-life. As opposed to thermal and chemical recycling techniques, recycling by dissolution has the benefit of enabling the recovery of both fibre and matrix from thermoplastic composites without altering their chemical composition. In this study, suspensions of polypropylene and glass fibres of varying concentrations were obtained upon dissolution in xylene heated to 130 °C. Subsequent filtration enabled the separation and recovery of both clean fibre and polypropylene fractions. The chemical structures of both fractions were identified by Fourier transformed infrared spectroscopy as pure polypropylene and clean glass fibres. The recovered glass fibres contained 1 wt% organic material from glass fibre sizing, and the recovered and pristine polypropylene showed no sign of remaining fibres.

Rheology of bi-disperse dense fiber suspensions.

While significant progress has been made in the modeling and simulation of uniform fiber suspensions, no existing model has been validated for industrially-relevant concentrated suspensions containing fibers of multiple aspect ratios. In the present work, we investigate bi-disperse suspensions with two fiber populations in varying aspect ratios in a steady shear flow using direct numerical simulations. Moreover, we measure the suspension viscosity by creating a controlled length bidispersity for nylon fibers suspended in a Newtonian fluid. The results showed good agreement between the experimentally measured and numerically predicted viscosity for bi-disperse suspensions. The ratio between the aspect ratio of large to small fibers (size ratio) and the volume fraction of large fibers (composition) in bi-disperse systems strongly affected the rheological behavior of the suspension. The increment of relative viscosity associated with size ratio and composition can be explained by the decrease in the maximum flowable limit or jamming volume fraction. Moreover, the relative viscosity of bi-disperse suspensions collapses, when plotted against the reduced volume fraction, demonstrating the controlling influence of the jamming fraction in bi-disperse fiber suspensions.

Pulp Particle Classification Based on Optical Fiber Analysis and Machine Learning Techniques

In the pulp and paper industry, pulp testing is typically a labor-intensive process performed on hand-made laboratory sheets. Online quality control by automated image analysis and machine learning (ML) could provide a consistent, fast and cost-efficient alternative. In this study, four different supervised ML techniques—Lasso regression, support vector machine (SVM), feed-forward neural networks (FFNN), and recurrent neural networks (RNN)—were applied to fiber data obtained from fiber suspension micrographs analyzed by two separate image analysis software. With the built-in software of a commercial fiber analyzer optimized for speed, the maximum accuracy of 81% was achieved using the FFNN algorithm with Yeo–Johnson preprocessing. With an in-house algorithm adapted for ML by an extended set of particle attributes, a maximum accuracy of 96% was achieved with Lasso regression. A parameter capturing the average intensity of the particle in the micrograph, only available from the latter software, has a particularly strong predictive capability. The high accuracy and sensitivity of the ML results indicate that such a strategy could be very useful for quality control of fiber dispersions.

Effects of ultra-fine micronization on the structure, rheological and functional properties of dietary fiber from Laminaria japonica

Laminaria japonica is known to be a rich source of dietary fiber (DF). The DF in L. japonica was extracted by combined enzymatic and chemical method in this study. The effect of ultra-fine pulverization on structural and functional properties of DF fractions were also investigated. The results displayed that the molecular weight of DF was 2.22 × 107 Da. After ultra-fine grinding, the viscosity of soluble dietary fiber (SDF) suspension increased from 4.65 ± 0.08 to 6.89 ± 0.24 mPa·s. In addition, ultra-fine grinding significantly reduced the particle size of DF with higher insoluble dietary fiber (IDF) yields. L. japonica IDF exhibited significant enhancement on absorption capacities of nitrite ion absorption, cholesterol and glucose, which could be utilized as potential ingredients in several DF intensified foods. This work could provide understanding into the influence of micronization on the structure-function relationship of food materials rich in dietary fiber.

Characterizing jamming of dilute and semi-dilute fiber suspensions in a sudden contraction and a T-junction

The clogging or jamming of particle suspensions is a ubiquitous problem, hindering the efficiency of particle–liquid and particle–particle separations. Motivated by pressure screening in the pulp and paper industry, we characterize jamming of dilute and semi-dilute mono-disperse rigid-rod suspensions passing through channels mimicking dead-end and cross-flow filtration membranes, experimentally, using particle-tracking velocimetry. We observe that jams nucleate by either bridging of isolated particles across the constriction, or by localized mechanical entanglement of the particles, i.e., flocculation. Uniquely, we observe floc-formation during acceleration into the aperture and report this as primary mechanism for jamming events. We characterized the accumulation-release cycles of the jamming event using an exponential probability distribution; this distribution is indicative of a Poisson process. For jams nucleated by single-particle bridging, the distribution is (primarily) related to the number of fibers passing through the aperture; this is similar to dry, granular materials. For floc-based nucleation events, the distribution is (primarily) related to the suspension concentration with the average time between jams decreasing inversely with the square-root of the initial suspension concentration. For the conditions tested, the distribution was insensitive to changes in constriction geometry.

Homogenizing the viscosity of shear-thinning fiber suspensions with an FFT-based computational method

Homogenizing the viscosity of shear-thinning fiber suspensions with an FFT-based computational method

ANALYSIS OF THE FLOW OF A FIBROUS SUSPENSION IN A GRINDING PLANT IN THE PRODUCTION OF FINE CELLULOSE

Of the various methods for obtaining microcrystalline cellulose (mechanical, chemical, thermomechanical, planting cellulose in powder form from its solutions), the most common is acid hydrolysis of cellulose. The difficulty of obtaining MCC from vegetable raw materials is that, in addition to cellulose, it contains in its composition such compounds as lignin, hemicelluloses, various extractive substances and an insignificant percentage of minerals. When grinding plant fibers in an aqueous medium, both a purely mechanical process of changing the size and shape of fibers and a colloidal chemical process called fiber hydration occurs. Mechanical phenomena are expressed in the shortening of fibers, their longitudinal splitting into fibrils, an increase in the outer surface and the number of free hydroxyl groups on their surface. The term hydration refers to colloidal chemical phenomena that begin with the swelling of hydrophilic plant fibers.&#x0D; The paper considers methods for obtaining microcrystalline cellulose and factors influencing the development of a fibrous suspension isolated from coniferous wood species in a grinding plant with inertial bodies. Multiphysical models of the flow of fibrous suspension in the installation are constructed. A study of the effect of grinding a fibrous suspension on the process of obtaining fine cellulose was carried out. The indicators of the finished product are given. The change in the degree of polymerization of cellulose that has previously passed the grinding stage, with different degrees of grinding according to the Shopper-Rigler, is analyzed. Data on cost reduction and resource savings (acid concentration, temperature and processing time) in the process of obtaining fine cellulose are presented.