Fiber-based Composites Research Articles

Fabrication of Green Composite Materials Using the Weight Sum Method (WSM) Method

The quest for sustainable materials the investigation into natural fibers for composite materials has been prompted by this development., aiming to reduce the environmental impact of traditional synthetic composites. In this study, we investigate the potential of flax, hemp, jute, kenaf, and ramie fibers as reinforcements in green composites fabricated using the Water Soaking Method (WSM). The evaluation parameters considered include density (g/cm3), fiber diameter (μm), tensile strength (MPa), Young’s modulus (GPa), and elongation at break (%). Through meticulous experimentation and analysis, it is revealed that jute emerges as the frontrunner among the alternatives, exhibiting superior performance across multiple evaluation parameters. Jute-based green composites demonstrate commendable strength and stiffness properties, coupled with a moderate density, making them promising candidates for various structural applications. Conversely, kenaf fiber-based composites exhibit the lowest performance in terms of evaluated parameters, indicating potential limitations in its suitability for high-performance applications. The comparative assessment underscores the significance of material selection in composite fabrication, emphasizing the diverse mechanical properties exhibited by different natural fibers. Furthermore, the utilization of the WSM method showcases its effectiveness in producing green composites with desirable characteristics, signifying its potential as a viable manufacturing technique for sustainable materials. eco-friendly composites, highlighting the importance of considering multiple factors such as fiber type and fabrication method in achieving optimal performance and environmental sustainability in composite materials. Further research may delve into refining fabrication techniques and exploring novel fiber combinations applications.

Microbial degradation of the waste jute fiber and sawdust fiber-based epoxy composites in drainage system

The non-biodegradable nature of polymers presents a considerable environmental hazard, mainly when they accumulate in drainage systems and pollute the water. The application of natural fiber composites has the potential to offer a feasible resolution to address this problem, as natural fibers possess inherent biodegradability. This study examined the degradation ability of epoxy composites made with 5 wt% waste jute fiber and 5 wt% waste sawdust fiber when subjected to drainage water for one year. The composites comprising jute fiber and sawdust demonstrated a reduction in tensile strength by 57 % and 40 %, respectively, because of biodegradation caused by microorganisms. The microorganism consumed the fiber for energy, resulting in significant weight and flexural strength loss. The weathered waste jute and sawdust fiber composite samples displayed an additional peak at a wavenumber of 1700 cm−1 for FTIR analysis, indicating the presence of the C=O group and reflecting CO2 production. The SEM image reveals the presence of clusters, biofilms, and colonies of microorganisms on the surface of the composites, indicating that the microbes were utilizing the fibers and matrix as a substrate for growth and multiplication. This research contributes to the understanding of the degradation mechanisms of sustainable composites and provides insight into the advancement of eco-friendly materials to reduce water pollution.

Influences of hybrid fiber on functional and drilling characteristics study of polymer hybrid Nanocomposite

The severe environmental pollution related to the manufacturing, recycling and disposal of metal-based and synthetic fiber-based composites has a major impact on human and animal life. A wide range of studies are conducted on alternative materials in order to reduce greenhouse gas emissions. Various industries are focusing on using natural fibers from banana, jute, coir, hemp, pineapple, areca, kenaf, Sterculia foetida and Delonix regia that are the key sources of different components for developing nanocomposites. Drilling is a vital factor in the assembly process of composites. The amorphous structure of the natural fibers causes the formation of cracks at the entry and exit sides of the drilled hole. So, in the present work a nanocomposite was synthesized and optimized the machining parameters, which affect the surface finish of the hole at the entry, exit and inner surface of the drilled hole. The effect of the hybridization of glass fiber with the pineapple leaf fiber and areca fiber was studied in terms of tensile properties, delamination around the hole and surface roughness. The microstructure of the holes was studied by Scanning Electron Microscopy.

3D Printing of Acrylonitrile Butadiene Styrene–Jute Fiber-Based Sandwich Composites: Mechanical Properties and Fractography Analysis

3D Printing of Acrylonitrile Butadiene Styrene–Jute Fiber-Based Sandwich Composites: Mechanical Properties and Fractography Analysis

An analysis of diffusion mechanism and mechanical properties of jute, JUCO, and banana fiber composites in three different mediums

Natural fiber-reinforced polymer composites (NFRPC) are the most desirable for their low-cost, eco-friendly, and high-durability properties. Scientists are facing numerous challenges with this type of composite in a wet or high-humid environment. High water absorption and reduced mechanical properties are the main concerns for this type of composite. A new kind of fiber mat called JUCO, which is a mixture of jute and cotton, is introduced here. Banana fiber and jute yarn were used to fabricate unidirectional mats, which were made using a custom-designed handloom. The composite fabrication was done by hand layup with the cold press method. The tensile and flexural strengths decreased after immersion in three mediums (pH 3, pH 7, and pH 8) for 150 days due to the water aging effect. Minimum strength was found when the samples were immersed in pH 3 mediums. Tensile and flexural test results were also evaluated by the finite elemental method (FEM) to validate the experimental results. The main objectives of this study are to investigate the mechanical properties and degradation due to the aging of newly developed JUCO fiber-based composites.

WITHDRAWN: An Experimental and Numerical Approach to Evaluate Mechanical Properties of Jute Fiber-Based Polymer Composites

One of the best natural fibers is jute fiber because of its availability, ease of access, and affordability. It has some highly intriguing qualities, including biodegradability and high strength. In this study, the jute composite is designed and fabricated using a 5-layer jute and epoxy resin, utilizing the manual hand lay-up technique. The combination of 52.5% jute and 47.5% of epoxy resin and harder is found optimized to achieve the goals of improving the tensile strength and flexural strength, reducing the weight of the composite, reducing the cost of epoxy resin, and promoting eco-friendliness and sustainability. Tensile testing was performed on a universal machine, while flexural testing was done with a three-point bending test. Experimentally, the composites reinforced with jute and epoxy resin were capable of achieving the required levels of tensile strength (42.91 MPa) and bending strength (69.30 MPa). To validate and visualize specimens, numerical analysis was performed on the ABAQUS simulation software. The numerical simulation utilized ASTM D3039 and ASTM D7264 as the specified requirements for tensile and flexural behavior. For validation, the results of these tensile and flexural tests were then numerically analyzed and compared to the experimental data. Finally, the composite design, fabrication, and optimization can improve mechanical properties, reduce composite weight, lower resin cost, and increase sustainability. The proposed design and composition will be implemented to achieve lightweight properties in various applications such as car components, door handle sheets, bicycle seat backs, and luggage covers.

Mechanical and absorption properties of carbon-basalt and glass fiber reinforced composites: A comprehensive study with implications for advanced manufacturing technology

In this research, a combination of hybrid and non-hybrid composite materials were tested for their mechanical properties and water absorption rates. The study focused on composites produced through hand-layup techniques, examining their void percentage, morphology, and elemental composition. Specifically, three different stacking sequences of hybrid composites were compared with three non-hybrid composites of equal thickness. Combining carbon and glass allows the composites to balance flexural (367 MPa, 23 GPa) and tensile (440 MPa, 5.7 GPa) strength and modulus, all while remaining cost-effective and easily accessible. The glass fiber-based composites exhibited exceptional impact (27 J/cm2) strength due to their interfacial solid bonding. Additionally, the study found that basalt and carbon-basalt composites had varying degrees of water absorption when exposed to seawater and river water. SEM and EDS Mapping analyses were conducted to understand better fibrous and granular composites' mechanical properties and water absorption behaviors. These analyses provided valuable insights and a comprehensive knowledge of composite properties. Ultimately, the study recommends using hybrid composite materials for specific applications based on desired flexural tensile strength, impact strength, or water absorption characteristics.

Evaluation of the mechanical properties of hybrid composites reinforced with plant fibers

The incorporation of plant fibers into the matrix plays an interesting role. Natural fibers have been widely used as reinforcements in polymer matrix composites. Among all reinforcing fibers, natural fiber-based hybrid composites have attracted the attention of researchers as high-potential reinforcing materials for composite materials. These fibers are easily available in the form of agricultural products. Natural fibers are inexpensive, durable and lightweight materials for composite applications. In this experimental work, sisal fibers and date palm fibers were used as reinforcement in different ratios to fabricate hybrid composites by compression molding technique while maintaining a total fiber loading of 20 % by weight. Tensile tests, flexural tests, and impact tests were carried out, water absorption was also determined. The results obtained show that the composite composed of a combination of 16% sisal fibers and 8% date palm fibers has better tensile properties with a stress value of 6.88 N/mm2 and a value of Izod impact of 43.218 J/m. As well as both composites showed a better bending stress value of 67.29 N/mm2, the water absorption test was carried out for four days with 120 hours analysis. This research focuses on the fact that specimen-2 containing 16% sisal and 8% date palm fibers absorbs less water than other composites.

Potential Valorization of Banana Production Waste in Developing Countries: Bio-Engineering Aspects

Plant food production generates a lot of by-products (BPs). These BPs are majorly discarded into the environment, polluting it, or into landfills where they just decompose, providing no benefit and taking up storage space, causing financial costs. These plant BPs are biodegradable, but reusing them may provide a better outcome and profit. The vast majority of plant-based food BPs are polysaccharide polymers like gums, lignin, cellulose, and their derivatives. It is possible to utilize plant food production waste, like banana peels, leaves, pseudostems, and inflorescences, to produce bioethanol, single-cell protein, cellulase, citric acid, lactic acid, amylase, cosmetics, fodder additives, fertilizers, biodegradable fibers, sanitary pads, bio-films, pulp and paper, natural fiber-based composites, bio-sorbents, bio-plastic, and bio-electricity in the agro-industry, pharmaceutical, bio-medical, and bio-engineering fields. Moreover, the use of banana BPs seems to be a way of dealing with many issues in underdeveloped countries, providing a clean and ecological solution. The suggested idea might not only reduce the use of plastic but also mitigate waste pollution.

Activating Excellent Electromagnetic Wave Absorption of Micromorphology-Optimized Cu/C Nanocomposite Fibers via a Metal-Organic Framework Template-Assisted Strategy.

Morphological engineering is crucial for conceiving high-efficiency electromagnetic wave (EMW) absorption materials. However, for carbon fiber-based composites, the management of micromorphology is significantly astricted by complex fabrication. It remains highly challenging to clarify the micromorphological influences on the EMW loss mechanism of carbon fiber-based absorption materials. In this work, micromorphology-optimized Cu/C nanocomposite fibers are prepared by virtue of a metal-organic framework (MOF) template-assisted strategy. Through skillfully grafting the morphology-regulation capacity of MOFs onto composite fibers, the Oswald maturation and particle distribution issues of Cu nanoparticles are settled, and the efficient electron transport pathways are established by the bead-like structure of the fiber matrix. Compared to prepared conventional Cu/C nanocomposite fibers, the MOF template-assisted strategy stimulates a remarkable leap in EMW absorption performance. The minimum reflection loss value of Cu/C-40 can reach -64.5 dB, 15.96 times lower than that of a conventional sample (Cu/C-2). The maximum effective absorption bandwidth extends to 6.08 GHz, contrasting the ineffective performance of Cu/C-2. Systematic research demonstrates that the enabled graphite-catalytic function of Cu nanoparticles collaborated with an optimized conductive network structure plays a pivotal role in creating field-induced leakage currents, facilitating conductive loss, the primary contributor to EMW dissipation. This work establishes a correlation mechanism between micromorphology and EMW loss, presenting a compelling example of customizable carbon fiber-based absorbers.

Carbon Fiber-Based Vitrimer Composites: A Path toward Current Research That Is High-Performing, Useful, and Sustainable.

In the polymeric material industry, thermosets and related composites have played a substantial role in the production of rubber and plastics. One important subset of these is thermoset composites with carbon reinforcement. The incorporation of carbon fillers and fibers gives polymeric materials improved electrical and mechanical properties, among other benefits. However, the covalently crosslinked network of thermosets presents significant challenges for recycling and reprocessing because of its intractable nature. The introduction of vitrimer materials opens a new avenue to produce biodegradable and recyclable thermosets. Carbon-reinforced vitrimer composites are pursued for high-performance, long-lasting materials with attractive physical properties, the ability to be recycled and processed, and other features that respond uniquely to stimuli. The development of carbon-reinforced vitrimer composites over the last few years is summarized in this article. First, an overview of vitrimers and the methods used to prepare carbon fiber-reinforced vitrimer composites is provided. Because of the vitrimer nature of such composites, reprocessing, healing, and recycling are viable ways to greatly extend their service life; these approaches are thoroughly explained and summarized. The conclusion is our prediction for developing carbon-based vitrimer composites.

Study on mechanical properties of natural fiber (Jute)/synthetic fiber (Glass) reinforced polymer hybrid composite by representative volume element using finite element analysis: A numerical approach and validated by experiment

The excellent mechanical strength with low weight of polymer-based composites makes them superior over conventional materials like steel and aluminum in terms of mechanical properties. Nowadays, researchers are working to develop natural fiber-based sustainable composite. Glass fiber, when combined with jute fiber, could greatly enhance the mechanical characteristics of composites; the sequence of the layers mostly determines these properties. In this study, the hybrid laminate of jute and glass fiber with resin polyester is developed with The representative volume element utilized in ANSYS. In ANSYS material design module, the 3D microstructure of composite material is created with various fiber volume fractions of glass fiber and jute fiber. After that, the effective elastic properties of hybrid jute/glass fiber and polyester as matrix, glass fiber/polyester, and jute fiber/polyester are evaluated and the simulation-based effective elastic property is validated by existing experiment value which showed good agreement. For further study, in Ansys ACP PrepPost, the composite laminate such as hybrid jute + glass fiber/polyester, glass fiber/polyester, and jute fiber/polyester is created with desired lamina thickness, stacking sequence, and fiber orientation. Thereafter, it was transferred to a static structure module to perform tensile and bending test analysis. Ansys ACP post-processing is utilized to investigate stress induced at each lamina of the composite specimen. This study revealed that by adding glass fiber to natural fiber, the mechanical performance is enhanced significantly, whereas hybrid jute + glass fiber/polyester (S2) demonstrated the highest tensile strength 259 MPa compared to other hybrid laminate composites. Astonishingly, The hybrid composite jute + glass/polyester (S2) exhibited 10 % higher bending strength than glass fiber/polyester (S1) and 64 % more than net jute fiber/polyester (S5). Additionally, S2 demonstrated 9.5 % higher shear strength compared to S1 and 64 % more than S5. This study will give a great understanding of how adding glass fiber to jute fiber, could enhance the mechanical properties, which will contribute to the design of an efficient composite part for automotive such as car interiors, car doors, trim panels, lightweight applications, and packaging industries.

Determining the Sound Absorption Coefficient of Bamboo Composites: Theoretical- and Laboratory-based Approaches

Abstract Aim: The use of natural fiber-based composites in various applications is increasing due to their cost-effectiveness, low density, nontoxicity, and environmental friendliness. Therefore, in this study, the acoustic performance of natural bamboo fiber composites was investigated using experimental and theoretical methods. The properties of these composites, which include affordability, low density, nontoxicity, and eco-friendliness, contribute to their growing popularity. Methods: In this study, three types of composites with a density of 200 kg/m3 and thicknesses of 50 mm were fabricated. The normal incidence absorption coefficient was directly measured using the impedance tube method based on the ISO 10534-2 standard. In addition, for predicting the sound absorption coefficient of the composites, the software COMSOL and the Miki and Attenborough models were utilized. Results: The results indicate that for samples F (fine fiber) and F-C (fine coarse fiber), the average sound absorption above 1000 Hz is 0.8. The sound absorption values in sample C (coarse fiber) were lower than those in samples F and F-C. In addition, the mathematical models of Miki and Attenborough can predict the acoustic behavior of the samples to some extent, with the Attenborough model providing higher accuracy in its predictions. Conclusion: The results of this study demonstrate that a composite composed of natural bamboo fibers can be used as a sound-absorbing material for noise control purposes, while also contributing as a green technology replacing natural fibers with synthetic fibers.

Industrial adaptability and outdoor durability of highland bamboo bundle laminated veneer lumber (HBLVL)

The industrial development of high-value bamboo fiber-based composites is a crucial direction for advancing the bamboo industry in Africa, and investigating the actual outdoor aging of materials could provide more accurate references for material design and applications. This study explored the adaptability of highland bamboo from Ethiopia in industrial moso bamboo bundle laminated veneer lumber (MBLVL) to develop unique the HBLVL products specific to Africa. The durability of samples was studied for one year in an outdoor environment. The results revealed that the vascular bundle volume fraction, flexural strength, and flexural modulus of highland bamboo (57.25 %, 193.89 MPa, and 18.47 GPa) were superior to those of moso bamboo (34.42 %, 140.81 MPa, and 10.25 GPa), and the HBLVL (168.98 MPa and 20.51 GPa) exhibited a higher flexural strength and flexural modulus than the MBLVL (117.60 MPa and 10.74 GPa). Although outdoor aging produced surface cracks, darker colors, and lignin degradation, the fundamental physical and mechanical properties of both the HBLVL and the MBLVL remained stable. This study's findings provide a theoretical basis for the efficient utilization of African bamboo resources and for the industrial production of the HBLVL, as well as experimental data for future outdoor aging research.

Functional modification of softwood fiber and its application in natural fiber-based sound-absorbing composite

Natural fiber-based sound-absorbing materials have received more and more attention due to the increasingly severe noise pollution. However, the current natural fibers’ sound-absorbing materials often have poor flame-retardant performance and degradability, which limits their further application. In this study, flame-retardant cellulose fiber (FRCF) was prepared by modifying softwood fiber, and a kind of fiber-based sound-absorbing material, natural fiber-based sound-absorbing composite (NFSC), was prepared by replacing glass fiber with FRCF. The results show that the synthesis of FRCF is successful, and the functional groups containing phosphorus and nitrogen introduced into the cellulose side chain can significantly improve the thermal stability of softwood fiber. FRCF is able to bestow initial flame-retardant capability on the NFSC, allowing NFSC to get the V-1 level in vertical burning test with fewer flame retardants, and the limiting oxygen index (LOI) of NFSC can reach 28.5 %. The NFSC with FRCF instead of glass fiber also has better sound absorption performance; its maximum sound absorption coefficient reaches 0.90, and its noise reduction coefficient (NRC) reaches 0.45. This work is expected to provide inspiration for the design and preparation of environmentally friendly natural fiber-based sound-absorbing materials.

Durability and mechanical characteristics of unidirectional jute/banana and synthetic fiber reinforcement epoxy composite

Corrosive environments affect the physical and mechanical properties of natural fiber-reinforced epoxy composites. In such a context, this study focuses on the durability and corrosive impact on the mechanical properties of bast fiber-based composites. Synthetic glass fiber, and aluminium foil were also used for hybridization. The composites and hybrids were made using unidirectional jute and banana-fiber mats. Composites were immersed in a NaCl solution to create a corrosive environment, and their mechanical properties were investigated. Hybridization with glass fiber has the lowest impact on corrosive conditions. However, in a saline environment, it substantially alters the mechanical properties of composite materials. XRD and SEM were also performed for dry samples, and samples immersed in pH 8. XRD analysis revealed that adding synthetic fiber to natural fiber decreases the crystallinity. Hence, this study shows that hybridizing bast fiber with glass fiber is a noble approach to use in corrosive environments. The experimental results were verified by finite element analysis using ABAQUS.

Harnessing the Induced Magnetostrictive Effect in Fully Flexible Fiber-Based Magnetoelectric Composites for Improved Stray Magnetic Energy Harvesting

Harnessing the Induced Magnetostrictive Effect in Fully Flexible Fiber-Based Magnetoelectric Composites for Improved Stray Magnetic Energy Harvesting

Highly thermally conductive composites of graphene fibers

Carbon fiber-based polymer composites have rich electric and thermal functions, the merit of weight lightness to meet important applications in thermal management. Graphene fiber, a newly emerged carbonaceous fiber, features high thermal conductivity that surpasses conventional carbon fibers. For the realistic applications of graphene fiber, fiber composite is one necessary form but still remains unexplored. Here, we prepared graphene fiber based polymer composites and achieved high specific thermal conductivity up to 363 W∙cm3∙m−1∙K−1∙g−1, outperforming composites of mesophase pitch-based carbon fiber. Graphene fiber composites with a fiber content of 59 vol% have a low density of 1.53 g∙cm−3 and high axial thermal conductivity of 553 W∙m−1∙K−1. For the high breakage elongation of graphene fiber, graphene fiber composites can be fabricated to adapt sharp curvature structures. This work develops polymer composites of graphene fiber and their high thermal conductivity can have extensive applications in thermal management.

Scalable fabrication of collagen fiber-waterborne polyurethane foams with enhanced toughness and thermal insulation by constructing energy dissipation networks

Natural fiber-based foams demonstrate outstanding potential for energy-efficient building and personal protective equipment applications due to their lightweight, high porosity, and sustainability. However, the weak interfacial interaction among fibers, functional additives, and the matrix hampers effective stress dissipation, largely affecting the material performance. Herein, this paper demonstrates a facile strategy for fabricating high-performance collagen fiber-based foams by constructing efficient energy dissipation networks using tannin-modified leather collagen fibers (T-LCF) and waterborne polyurethane (WPU). Tannin acts as a coupling bridge, linking the fiber and polyurethane to create a hydrogen-bonded network, enhancing energy dissipation and imparting excellent mechanical properties. Compared to WPU foam (WPUF), the T-LCF-based foam (WPUF/T-LCF) showed 65%, 34 times, and 35% improvements in tensile strength, compressive strength, and ultimate oxygen index, respectively. This study provides new insights into the cleaner production of high-performance natural fiber-based foam composites and a new way for the high-value utilization of collagen solid waste.

Investigating the impact of epoxy Borassus flabellifer fiber-based composites for UAV landing gear

Investigating the impact of epoxy Borassus flabellifer fiber-based composites for UAV landing gear