Fatigue Resistance Research Articles

Bacterial film-based degradable triboelectric nanogenerator for both contact and non-contact sensing

As an emerging environmentally friendly energy conversion device, degradable triboelectric nanogenerators (TENGs) play an important role in self-powered sensing, health care and human–machine interaction. However, traditional degradable materials used in TENGs often suffer from limited material sources and complex preparation processes, restricting large-scale production for widespread applications. Here, we propose a simple and efficient way to prepare degradable TENGs with inactivated bacterial film, taking advantage of wide source, self-proliferation and easy culture properties of bacteria. The prepared bacterial film-based TENG (BF-TENG) has stable electrical output, good durability and fatigue resistance, along with superior capabilities in both contact and non-contact sensing. In contact mode, the BF-TENG can generate a peak voltage of up to 83.3 V, which is employed for accurate Morse code transmission. In non-contact mode, the BF-TENG is capable of effectively perceiving the target polymer at a distance of 150 cm. The non-contact LED control circuit and a sensing array based on BF-TENG further demonstrate its practical potential for gesture recognition and spatial position perception. Furthermore, the fully degradable nature of BF-TENG ensures effortless disposal after use without environmental impact, serving as a promising solution for the new generation of eco-friendly and sustainable sensing devices.

Thermal Stability and Thermal Fatigue Resistance Improvement of New High Toughness 5% Cr Hot Working Die Steel

This work developed a new high toughness 5% Cr martensitic hot working die steel (GYDCK-20), which exhibits better thermal stability and thermal fatigue resistance than AISI H13 steel. The concrete study involves: conducting on the evolution of microstructures and mechanical properties of two steels during the 60-hour holding process at 600°C, as well as the thermal fatigue behavior under the cyclic heating-water quenching conditions. The experimental results showed that in the case of ensuring the same initial hardness of two steels (43-43.5 HRC), GYDCK-20 emerged better thermal stability and superior toughness after 60-hour holding process at 600°C. After thermal cycling was increased from 1000 to 2000 times, the average crack length growth rate of GYDCK-20 was 31.8% lower than that of H13 and the maximum crack width growth rate was 35.1% lower than that of H13. It was found that thermal fatigue cracking was dominated by transgranular propagation at lower cycle numbers, while more inclined to propagate along the grain boundaries at higher cycle numbers. The higher toughness of GYDCK-20 steel promotes the dispersion of thermal stress, thereby enhancing the thermal fatigue resistance. It is mainly attributed to the lower V content of GYDCK-20 steel, which reduces the density of large-sized MC primary carbides. On the other hand, the lower Si content promotes the dissolution of cementite particles, and the secondary carbides precipitate in a smaller and uniformly distributed form, which hinders the propagation of thermal fatigue cracks, while also delays the coarsening of the fatigue-adverse phase M23C6 carbides.

Comparative study of dynamic cyclic fatigue resistance of two files with different kinematics

Objectives: The aim of the study was to determine the dynamic cyclic fatigue resistance (DCFR) of R-motion file and Protaper Next file (PTN) by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Methods: R-motion file (25/.06), PTN file (25/.06) were used and divided into 2 groups (n = 28) according to the file type. DCFR was performed using an artificial canal. Files were allowed to work until separation. The numbers of cycles to failure (NCF) and the time to fracture (TTF) were calculated. The files were subjected to DSC and SEM. Results: R-motion files had higher NCF and TTF compared to PTN files. SEM examination showed that all files showed ductile fracture. DSC of the R-motion file displayed Austenitic phase at body temperature) 37 ˚C) while PTN file failed to demonstrate any peaks within the applied heat range. Conclusions: R-motion files had higher CFR and TTF than PTN files. Conclusions: R-motion files had higher CFR and TTF than PTN files.

Continuous Phase Separation Induced Tough Hydrogel Fibers with Ultrahigh Conductivity for Multidimensional Soft Electronics

AbstractConductive hydrogel fibers exhibit great potential in soft robots, bioelectronics, and human–machine interfaces due to the unique combination of electrical conductivity, high water content, tissue‐like mechanical properties, and 1D structure. Despite significant advances in hydrogel technologies, the typical conductive hydrogel fibers show low conductivity (<10 S cm−1), weak mechanical properties, and water stability, which makes it challenging to satisfy the requirements of practical applications. Here, a facile strategy is proposed to construct hydrogel fibers with ultrahigh conductivity and toughness by exploiting the synergistic effects of freezing‐thawing, salting‐out, and drying‐annealing. The continuous phase separation induced by the combined processes results in hierarchical structures, promoting the formation of interconnected conductive networks and increasing the fiber's crystallinity and crystal domain size. The prepared conductive hydrogel fibers exhibited ultrahigh conductivity (≈958 S cm−1), excellent mechanical properties (strength (≈6.2 MPa), stretchability (>300%), and toughness (≈10 MJ m−2)), high water content (≈75%), outstanding water stability, and fatigue resistance properties. In addition, the processibility of conductive hydrogel yarns and fabrics are demonstrated and their potential application in bioelectronics. Overall, this work presents a preparation strategy for conductive hydrogel fibers, which will facilitate the advancement of soft electronics and may inspire structural construction in other polymers.

Research Progress of Human Biomimetic Self-Healing Materials.

Humans can heal themselves after injury, which inspires researchers to develop bionic self-healing materials. Such materials not only equipped with the self-repair capacities akin to those of the human body, but also emulate the mechanical properties of human organs, including the tensile resilience of muscles, the fatigue resistance of skin, and the elevated modulus typical of cartilage. Based on the design concept of imitating the structure of human organs, the bionic self-healing material perfectly solves the problem of poor mechanical properties of self-healing materials caused by weak bond energy and inter-chain flow. This review discusses various organ-inspired self-healing materials in detail, summarizes their synthetic principles and introduces their fascinating mechanical properties. Finally, the application prospects of bionic self-healing polymer materials, such as bio-strain sensors, self-healing anticorrosive coatings, biomedical detection, etc., are outlined. Considering the excellent comprehensive performance and multi-functions of human biomimetic self-healing polymers, more outstanding sustainable materials will be developed, accelerating research progress in self-healing materials and realizing environmentally friendly products in multiple fields.

Crowding for Confinement: Reversible Isomerization of First-Generation Donor-Acceptor Stenhouse Adduct Derivatives in Water Modulated by Thermoresponsive Dendritic Macromolecules

Mimicking nature, the reversible isomerization of hydrophobic dyes in aqueous solutions is appealing for bio-applications. Here, we report on the reversible isomerization of first-generation solvatochromic donor-acceptor Stenhouse adducts (DASAs) in water within dendritic matrices, realized either through the dendronization of DASAs or the incorporation of DASA pendants into dendronized copolymers. These dendritic macromolecules contain three-fold dendritic oligoethylene glycols (OEGs), which afford the macromolecules water-solubility and unprecedented thermoresponsive behavior. The thermoresponsive behavior of both dendronized DASAs and dendronized copolymers is dominated by the peripherals of dendritic OEGs. However, the hydrophilicity of the acceptor from DASA moieties also play a role in mediating their thermal phase transitions, and more importantly, tailor the hydrophobic interactions between dendritic OEGs and DASA moieties. Intriguingly, dendritic topologies contribute confinement to encapsulate the DASA moieties through crowding effects, and cooperative interactions from the crowded dendritic OEGs modulate the DASA moieties with different isomerization in aqueous media. The thermally induced collapse of dendritic OEGs, accompanied by the aggregation of dendritic macromolecules, leads to the formation of hydrophobic domains, which exert enhanced crowding effects to efficiently encapsulate the DASA moieties. Compared to the low molar mass of dendronized DASAs, thermally collapsed dendronized copolymers can efficiently retard the hydration of DASA pendants through cooperation between neighboring dendritic OEGs and afford the DASA pendants with better confined microenvironments to mediate their isomerization recovery by up to 90% from a cyclic charged (hydrophilic) state into a noncharged (hydrophobic) linear state in water. This dendritic confinement exhibits excellent fatigue resistance after several cycles of alternating photo-irradiation and thermal annealing at elevated temperatures.

Enhanced performance of flexible BiFeO3 ferroelectric memory with Mica substrate via SrTiO3 buffer layer

BiFeO3 (BFO) application in flexible wearable devices is garnering interest because of its unique ferroelectric and magnetic properties. However, the integration of high-quality BFO films onto flexible substrates presents significant technical challenges. Here, we successfully fabricated high-quality BFO films on mica substrates by using pulsed laser deposition, and report the fatigue characteristics of BFO films on flexible substrates for the first time. The results demonstrated that, after 108 bipolar switching cycles, the polarization only degraded by 0.28%, indicating superior fatigue characteristics compared to previously reported BFO films. Additionally, the device ferroelectric properties remained largely unchanged, with a bending radius of 3.5 mm. The fabricated flexible Pt/BFO/La0.65Sr0.35MnO3(LSMO)/SrTiO3(STO)/mica non-volatile memory devices exhibited mechanical flexibility and fatigue resistance. These findings not only highlight the potential of flexible BFO films for wearable electronic devices and flexible memory devices, they also provide valuable insight for the future development of high-performance flexible ferroelectric materials.

Mechanical and economical feasibility of LDPE Waste-modified asphalt mixtures: pathway to sustainable road construction

This research study evaluates the impact of low-density polyethylene (LDPE) modified asphalt binder on the mechanical performance and economical feasibility of asphalt concrete (AC) mixtures. LDPE-modified mixtures were compared with conventional mixes prepared with various binders commonly used in India, i.e., VG 30, VG 40, Polymer-Modified Binder (PMB), and Crumb Rubber Modified Binder (CRMB). LDPE-modified mixtures exhibit superior mechanical performance, increasing the stiffness of AC mixtures by 171% and 125% at 25 °C and 35 °C, respectively, compared to VG 30 base binder. Additionally, the indirect tensile strength (ITS) improved by 51% over VG 30. LDPE-modified mixtures also showed improved resistance to permanent deformation, with RTIndex values up to 133.46% higher than VG 30, and higher fatigue resistance, as indicated by increased CTIndex values compared to VG 30 and CRMB. However, the CTIndex values for LDPE-modified mixtures were 26.32% and 56% lower than those for VG 40 and PMB, respectively. Pavement analysis using 3D-Move showed lesser deflections at pavement layer interfaces, resulting in higher rutting and fatigue life for LDPE-modified pavements. Furthermore, LDPE-modified pavements showed up to 57% higher fatigue life (Nf) and up to 42.33% higher rutting life (Nr) than other pavements. The economic analysis showed that the cost of LDPE-modified pavements is comparable to VG 40 and around 10% more economical than pavements containing PMB. Using LDPE also offers environmental benefits by repurposing up to 750 kg for every kilometer of single-lane pavement section having 50mm thick surface course. Overall, LDPE-modified asphalt mixtures present a sustainable and high-performance solution for asphalt pavement construction.

Phototuning of Multi-Color Emission in PMMA Composite Films for Information Encryption Applications

A strategy centered on dynamically tunable excited-state proton transfer (ESPT) processes is proposed for the design and synthesis of luminescent compounds. An emitter based on guanidine-substituted 1,8-naphthalimide (R-1) with ESPT characteristics has been meticulously engineered. Upon incorporation into poly (methyl methacrylate) (PMMA) matrices, the tunable ESPT process, transitioning between blue and yellow-green emission within the composite film, can be precisely controlled through irradiation in different pH environments. Moreover, the luminescence of the R-1/PMMA composite film exhibits variations in response to environmental changes, and demonstrates excellent fatigue resistance. Exploiting this characteristic, information such as “2020” can be encoded, and this encoded information automatically manifests in response to fluctuations in external pH. Specifically, employing a designated method is essential for accurately deciphering the information. The pH-dependent nature of this feature imparts a higher level of security to the material and offers new insights into information encryption.

Study on the Characteristics of Steel Slag and its Road Performance in Asphalt Mixture

Based on the characteristics of steel slag, the application progress of steel slag as aggregate in asphalt mixture is summarized. Firstly, the differences in mechanical properties, chemical composition and physical structure of steel slag aggregates treated by different methods are summarized. The surface structure of steel slag is rough and rich in edges and corners, showing good wear resistance and crushing resistance, but there are also problems such as high density, high water absorption and volume instability. Among them, volume instability is the key factor affecting the application of steel slag in asphalt mixture. Then, the effects of steel slag aggregate on the road performance of asphalt mixture, such as water stability, rutting resistance, high temperature stability and low temperature cracking resistance, are summarized in detail. It is found that steel slag instead of coarse aggregate in asphalt mixture can improve the performance of skid resistance, rutting resistance and fatigue resistance. The water damage performance is due to the different sources of steel slag, and the uncertainty of the change results is large. On the whole, steel slag instead of aggregate can improve the road performance to a certain extent, but the volume of steel slag aggregate is unstable, which may bring some variability. In the process of road application, targeted regulation should be carried out to ensure the stability of asphalt mixture performance.

Stretchable printed circuit boards using a silicone substrate of variable stiffness and conventional PCB fabrication methods

Abstract Stretchable printed circuit boards (S-PCBs) offer unique advantages over rigid PCBs such as enabling conformability to changing environments and ergonomic designs with increased lifetime under dynamic loads. This study introduces an innovative fabrication method and a cost-effective solution for rapid prototyping S-PCBs using commercially available materials. By utilizing silicone substrates with different levels of stiffness and structured copper sheets for electrical connections, the S-PCBs feature ‘stiff islands’ embedded in a flexible base material. This fabrication method helps alleviate mechanical strain on strain-sensitive components while allowing local deformation of the S-PCB. The proposed fabrication method does therefore enable to integrate surface mount device components into S-PCBs and facilitates complex circuit designs while maintaining stretchability and fatigue resistance. Through material characterization, video strain analysis, as well as quasi-static and cyclic loading tests, this article demonstrates the efficacy of our approach. Based on the experimental results, we provide insights into failure modes and suggest design principles to further enhance the durability of S-PCBs fabricated with our method. We then conclude by presenting a soft wearable S-PCB demonstrator. The S-PCBs fabricated with this method withstood mechanical strains up to 100% and cyclic loads with 30% strain up to 625 cycles. The results are very promising for applications in soft robotics, wearable devices, and soft sensors and actuators. Overall, our study offers a comprehensive toolkit for fast S-PCB prototyping, paving the way for advancements in stretchable electronics with a high degree of complexity and stretchability.

Two-lift concrete pavement with advanced fibre reinforced concrete as the top lift and roller compacted concrete as the bottom lift

Roller Compacted Concrete (RCC), developed for pavements and dams due to its low cement content, is constrained by limited fatigue resistance, making it suitable only for low-traffic pavements. This study aims to develop a high-fatigue-resistant Two-lift Concrete Pavement (TLCP) incorporating RCC, with three primary objectives: (i) constructing TLCP with a two-thirds RCC bottom layer and a one-third ultra-high-performance fiber-reinforced concrete (UHPFRC) or engineered cementitious composites (ECC) top layer, (ii) conducting fatigue testing on 225 specimens, and (iii) analyzing fatigue data using statistical methods to determine the best approach. Results showed that TLCP specimens had higher compressive and flexural strengths than RCC, though lower than UHPFRC or ECC. A graphical method was found most accurate for predicting fatigue life. TLCP with UHPFRC achieved 3.85–7.5 times greater fatigue life, while TLCP with ECC showed 2.63–5.96 times higher fatigue life than RCC, with ECC offering significant cost savings.

Self-recoverable elastico mechanoluminescence of a hybrid metal halide crystal

Abstract Materials exhibiting self-recoverable elastico mechanoluminescence (EML) are highly sought after due to their utility in sensing and information encryption. However, the current pool of identified EML materials remains limited, exclusively comprising purely inorganic substances. This study delves into the investigation of the EML properties of a zero-dimensional (0D) organic-inorganic metal halide denoted as [C19H18P]2MnBr4 (where C19H18P+ signifies methyl triphenyl phosphonium). Notably, [C19H18P]2MnBr4 manifests two distinct polymorphs, with the piezoelectric and non-piezoelectric polymorphs exhibiting thermodynamic and kinetic stability, respectively. Despite both compounds showing bright greenish luminescence, only the piezoelectric phase exhibits desirable EML behavior. The EML in this context is distinguished by its high intensity, strong fatigue resistance and prompt self-recovery. The underlying mechanism of EML in the piezoelectric polymorph can be explained by the piezoelectric effect and the stress-induced energy band tilting. Calorimetric and piezoelectric experiments reveal the self-recoverable EML arises from the relaxation of the stress-induced kinetically stable non-piezoelectric to the thermodynamically favored piezoelectric phase. This work paves a new pathway in the exploration of self-recoverable EML materials in the realm of hybrid organic-inorganic crystals.

Improved Biocompatibility in Laser-Polished Implants.

This research aims to enhance the surface quality, mechanical properties, and biocompatibility of PEEK (polyether-ether-ketone) biomimetic dental implants through laser polishing. The objective is to improve osseointegration and implant durability by reducing surface roughness, increasing hydrophilicity, and enhancing mechanical strength. The methodology involved fabricating PEEK implants via FDM and applying laser polishing. The significant findings showed a 66.7% reduction in surface roughness, Ra reduced from 2.4 µm to 0.8 µm, and a 25.3% improvement in hydrophilicity, water contact angle decreased from 87° to 65°. Mechanical tests revealed a 6.3% increase in tensile strength (96 MPa to 102 MPa) and a 50% improvement in fatigue resistance (100,000 to 150,000 cycles). The strength analysis result showed a 10% increase in stiffness storage modulus from 1400 MPa to 1500 MPa. Error analysis showed a standard deviation of ±3% across all tests. In conclusion, laser polishing significantly improves the surface, mechanical, and biological performance of PEEK implants, making it a promising approach for advancing biomimetic dental implant technology.

Impacts of Waste Rubber Products on the Structure and Properties of Modified Asphalt Binder: Part II-Rubber Reclaim.

The issue of forming a reliable and stable structure of a crumb-rubber-modified binder is an important scientific and technical task. The authors supplemented existing concepts of the mechanism of effective interaction with rubber crumb by introducing a preliminary first stage: controlled partial physical destruction of rubber crumb-producing rubber reclaim. Proposed physical methods of rubber crumb destruction include high shear force (roll mills), high temperature, and a plasticizing medium. The controllability and degree of devulcanization of rubber were determined by acetone-chloroform extraction in different time intervals. The degree of devulcanization of rubber in the rubber reclaim was found to be 22 ± 0.24%, with stability over 14 days. It was found that the size of the particles of the rubber reclaim in the bitumen is less than 2 µm. The properties of the structure of the binder modified with rubber reclaim, characterizing the stability and sustainability, have been studied and established. The developed modified binders are stable in storage. Rheological parameters of the structure characterizing intermolecular interaction, such as shear stability for original and RTFOT-aged, modified bitumen, meet requirements of the state standard at test temperature 64 °C. The elastic structural component of the crumb-rubber-modified binder, as indicated by the relative irreversible deformation parameter J3,2, does not exceed 2.6 kPa (<4.5 kPa) at 64 °C. Additionally, it was determined that the rheological structural parameter for fatigue resistance, which characterizes the durability of road pavement under intensive operational conditions, does not exceed 4699 kPa (<5000 kPa) at 16 °C. The use of 10% rubber reclaim combined with waste frying oil provided the opportunity to obtain a modified binder with a stable and sustainable structure without the introduction of additional stabilizers and agents. Test results showed that the overall performance characteristics of the modified binder meet the 64(S)-40 grade standards.

Evaluation on tension-compression anisotropic behavior of recycled asphalt mixture

The utilization of recycled asphalt pavement (RAP) is the effective way to improve resource conservation and reduce energy consumption. The asphalt mixture is a kind of typical anisotropic pavement materials due to its heterogeneity in composition and microstructure. This could lead to the differences of mechanical response between the tensile and compressive direction. However, there are limited researches to study the effect of RAP on the tension-compression anisotropic behavior of asphalt mixture. The strength, modulus and fatigue resistance tests are carried out and different loading modes are adopted. The results show that the tension-compression anisotropic behavior is more prominent with the increase of RAP content. The regenerant served as a kind of typical additive could alleviate this effect. In addition, the result of dynamic modulus test shows that the tension-compression anisotropic behavior has an increasing trend with the decrease of frequency and the increment of temperature. The ranking of fatigue life is opposite for the direct tensile and compressive loading mode, and the fatigue life ratio of compression to tension also show positive relation with the RAP content. Due to the difference in the stress mode, the fatigue life between the indirect tensile loading and four-point bending loading also show opposite trend, and the indirect tensile fatigue life has a larger discreteness.

Long-term performance of porous asphalt pavement incorporating recycled plastics

Recycling plastic in asphalt pavement holds potential for environmental and economic benefits. However, its performance after prolonged exposure to heat, oxygen, sunlight, and moisture remains uncertain, casting doubt on its viability. In this study, various types of recycled plastics were incorporated into porous asphalt mixtures and exposed to long-term aging conditions. A total of 360 specimens were tested to evaluate several key properties: moisture susceptibility and rutting resistance; abrasion resistance; and indirect tensile strength and fatigue resistance. The results indicate that porous mixtures with 5 % plastic generally exhibit superior long-term performance compared to non-plastic porous mixtures, except for cracking resistance. Excessive addition of plastic (15 %) in asphalt pavement can lead to significant degradation of long-term performance. A trial section incorporating plastic in porous asphalt pavement exhibited satisfactory performance after a year of construction. These insights are pivotal in shaping policy and directing resources toward sustainable road construction practices.

New insights into fatigue anisotropy of an additively manufactured medium-entropy alloy: from the perspectives of crack initiation and crack propagation

ABSTRACT The present work investigates anisotropic fatigue properties of an additively manufactured (AM) medium-entropy alloy (MEA). The fatigue properties of the materials in 0°, 45° and 90° orientations with respect to the build layers were measured. In order to discover the dominant factors for stress level-dependent fatigue anisotropy, crystal plasticity finite element simulations and fatigue crack growth (FCG) experiments were used to evaluate crack initiation and crack propagation behaviours, respectively. The main conclusions are summarised as follows: First, in comparison to grain anisotropy, the difference in fatigue initiation stage is controlled by defect anisotropy. Second, the direct cause of the difference in the FCG rate is considered to be the differences in deflection angle, affected by the incompatibility of the slip planes between adjacent grains. Third, the AM-MEA displays a stress level-dependent fatigue anisotropy. At high-stress level, the fatigue life of the MEA-45° specimen is significantly higher than that of MEA-0° and MEA-90°, while at low-stress levels, the fatigue resistance of MEA-0° is similar to that of MEA-45°. Stress level-dependent fatigue anisotropy is controlled by different ratios of crack initiation and crack propagation. Our work proposes a novel research strategy that qualitatively evaluates fatigue anisotropy of AM materials.

Robust, self-lubricating and injectable dECM-loaded hydrogels based on rapid photo-crosslinking for articular cartilage regeneration

The restoration of articular cartilage poses a significant clinical challenge due to its avascular nature and the limited presence of chondrocytes. Recently, there has been a growing emphasis on developing materials that emulate the properties of cartilage to facilitate high-quality repair. Here, an injectable dECM-loaded hydrogel (HS-dECM) with potent compressive strength and self-lubricating ability was prepared by photo-crosslinking for cartilage regeneration. The HS-dECM hydrogel was formed by integrating cartilage decellularized extracellular matrix (dECM) with hyaluronic acid methacrylate (HAMA) and sulfobetaine methacrylate (SBMA). Once injected into irregular defects, a robust hydrogel was rapidly formed in situ by UV irradiation with negligible heat release. The HS-dECM hydrogel exhibited robust compressive strength (898 ± 86 kPa), excellent fatigue resistance and a low friction coefficient, and had the feasibility of minimally invasive implantation. Besides, HS-dECM hydrogel promoted chondrogenic differentiation of BMSCs in vitro and repaired articular cartilage defects in rats. Therefore, the high-performance injectable HS-dECM hydrogel represents a novel minimally invasive strategy that significantly promote the cartilage injuries repair and regeneration.

Improving the Energy Storage Performance in Bi0.5Na0.5TiO3-Based Ceramics by Combining Relaxor and Antiferroelectric Properties.

Ceramic capacitors have received great attention for use in pulse power systems owing to their ultra-fast charge-discharge rate, good temperature stability, and excellent fatigue resistance. However, the low energy storage density and low breakdown strength (BDS) of ceramic capacitors limit the practical applications of energy storage technologies. In this work, we present a series of relaxor ferroelectric ceramics (1-x) [0.94 Bi0.5Na0.5TiO3 -0.06BaTiO3]- x Sr0.7Bi0.2TiO3 (1-x BNT-BT- x SBT; x = 0, 0.20, 0.225, 0.25, 0.275 and 0.30) with improved energy storage performances by combining relaxor and antiferroelectric properties. XRD, Raman spectra, and SEM characterizations of BNT-BT-SBT ceramics revealed a rhombohedral-tetragonal phase, highly dynamic polar nanoregions, and a reduction in grain size with a homogeneous and dense microstructure, respectively. A high dielectric constant of 1654 at 1 kHz and low remnant polarization of 1.39 µC/cm2 were obtained with the addition of SBT for x = 0.275; these are beneficial for improving energy storage performance. The diffuse phase transition of these ceramics displays relaxor behavior, which is improved with SBT and confirmed by modified the Curie-Weiss law. The combining relaxor and antiferroelectric properties with fine grain size by the incorporation of SBT enables an enhanced maximum polarization of a minimized P-E loop, leading to an improved BDS. As a result, a high recoverable energy density Wrec of 1.02 J/cm3 and a high energy efficiency η of 75.98% at 89 kV/cm were achieved for an optimum composition of 0.725 [0.94BNT-0.06BT]-0.275 SBT. These results demonstrate that BNT-based relaxor ferroelectric ceramics are good candidates for next-generation ceramic capacitors and offer a potential strategy for exploiting novel high-performance ceramic materials.