Four parameters affecting hydrothermal pretreatment (HTP) of municipal sludge prior to anaerobic digestion and fermentation were investigated. Partial factorial design including several key HTP parameters at two distinct levels, including temperature (170 and 190 °C), retention time (RT) (10 and 30 min), pH (4 and 10), and solid content (SC) (4% and 16%), were studied. Further, the impact of HTP parameters on mesophilic and thermophilic fermentation was explored and compared. Results revealed a significant effect of all HTP parameters on COD solubilization, VFA, and methane yield. There were correlations between HTP parameters and process responses such as VFA yield and methane yield. HTP was found to increase COD solubilization and VFA production between 15 and 20% during thermophilic fermentation in relation to mesophilic treatment. All parameters, including SC, temperature, pH, and RT, were important contributing factors affecting methane production during anaerobic digestion. The highest methane production yield of 269 mL CH4/g TCOD added was observed at the highest SC (16%) and pH (10) and at the lower temperature (170 °C) and RT (10). HTP is expected to be combined with other intensification routes to treat waste with high solid contents improving the fermentation and anaerobic digestion processes.
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