Method For Fabrication Of Microfluidic Devices Research Articles

Optimization and application of a micro-wire molding fabrication method of microfluidic devices

Optimization and application of a micro-wire molding fabrication method of microfluidic devices

Time-efficient fabrication method for 3D-printed microfluidic devices

Recent developments in 3D-printing technology have provided a time-efficient and inexpensive alternative to the fabrication of microfluidic devices. At present, 3D-printed microfluidic systems face the challenges of post-processing, non-transparency, and being time consuming, limiting their practical application. In this study, a time-efficient and inexpensive fabrication method was developed for 3D-printed microfluidic devices. The material for 3D-printed microfluidic chips is Dowsil 732, which is used as a sealant or encapsulant in various industries. The curing time and surface hydrophobicity of the materials were evaluated. The results indicated that the surface of Dowsil 732 is hydrophilic. An optimization model of the direct ink writing method is proposed to establish a time-efficient and accurate fabrication method for microfluidic devices. The results indicate that the optimization model can effectively describe the change trend between printing speed, printing pressure, and channel wall accuracy, and the model accuracy rate exceeds 95%. Three examples—a micromixer, concentration gradient generator, and droplet generator—were printed to demonstrate the functionality and feasibility of the fabrication method.

Combined electrokinetic manipulations of pathogenic bacterial samples in low-cost fabricated dielectrophoretic devices

A low-cost fabrication method of microfluidic devices with micrometer-sized constrictions used for electrodeless dielectrophoresis (eDEP) is demonstrated here. A structure on a commercial printed circuit board (PCB) template of one-sided copper clad fiberglass-epoxy laminate was used as a molding master for polydimethylsiloxane (PDMS) soft lithography. This was achieved by printing a constriction-based microchannel pattern on glossy paper with a micrometer-scaled resolution laser printer and transferring it to the laminate’s Cu face, rendering a microstructure of ∼17 µm height and various widths across tips. The Cu master’s pattern was transferred to PDMS, and smooth constrictions were observed under the microscope. Following air plasma encapsulation, PDMS chips were loaded with an inactivated bacterial sample of fluorescently stained Brucella abortus vaccine strain S-19 and connected to an amplified voltage source to examine the sample’s response to electric field variations. After an AC/DC electric field was applied to the bacterial solution in the microfluidic device, the combined effect of electrokinetic + hydrodynamic mechanisms that interact near the dielectric microconstrictions and exert forces to the sample was observed and later confirmed by COMSOL simulations. Our fabrication method is an alternative to be used when there is no access to advanced microfabrication facilities and opens ways for target selection and preconcentration of intracellular pathogens as well as sample preparation for metagenomics.