The extent of the plastic zone is critical in determining the stability and extent of damage to the surrounding rock in tunnels, crucial for designing support structures and thermal insulation layers. This study focuses on understanding how rock thermal stress affects the expansion of the plastic zone in deep-buried tunnels subjected to high geothermal temperatures, based on the derivation of the boundary line formula of the plastic zone in a high geothermal tunnel, and combined with the test results of the hydraulic fracturing method in a high geothermal tunnel of the Bulunkou Hydropower Station in Xinjiang. The findings indicate that thermal stress in the rock mass slows the growth of the plastic zone but significantly increases its extent. However, the influence of thermal stress on the shape and size of the plastic zone is less significant compared to the lateral pressure coefficient. In conditions of high geothermal temperature and geostress, rock mass thermal stress induces substantial changes in the morphology and extent of the plastic zone, which cannot be overlooked and can lead to significant errors if not properly considered. The theoretical formulas derived from engineering analysis, along with observed patterns of plastic zone expansion, demonstrate practical applicability.