Exhaust Gas Recirculation Rate Research Articles

Prediction of the Flame Characteristics of an Industrial Gas Turbine Operated With CO2-Diluted Air Through a High-Fidelity Numerical Analysis: A Comparison Between Flamelet Generated Manifolds and Artificially Thickened Flame

Abstract In light of the global commitment to decarbonize industrial processes, carbon capture and storage (CCS) plays a pivotal role in mitigating greenhouse gas emissions from gas turbine (GT) power generation processes. Achieving an efficient GT–CCS coupling requires the employment of high percentages of exhaust gas recirculation (EGR) to maximize the CO2 content at the CCS inlet. Nevertheless, such operating conditions pose critical challenges for conventional combustion systems due to reduced oxygen levels associated with higher EGR, limiting engine operability. To address this challenge, the development of innovative technical solutions is essential to extend the combustor operational capabilities at high EGR rates. For this goal, a significant number of computational fluid dynamics (CFD) simulations are required to identify the flame stability limits across various EGR levels and burner designs. It is imperative, in this context, to minimize computational costs while maintaining high accuracy. In this work, a comprehensive comparative study of an extended version of the flamelet generated manifolds (FGM) and the artificially thickened flame (ATF) model is performed through a large eddy simulation (LES)-based CFD analysis. The investigation is performed within the context of an industrial lean-premixed burner manufactured by Baker Hughes, operating with natural gas and CO2-diluted air at atmospheric pressure. While the extended-FGM has been previously presented by the authors in a study on the same test rig under standard air conditions, the current work aims to extend its application to critical oxygen-depleted conditions, where near-blowout phenomena such as flame liftoff and length elongation may become significantly pronounced. Numerical validation is carried out through a direct comparison of the computed averaged heat release, representing the flame topology, with detailed OH* chemiluminescence images from a test campaign conducted by the technology for high temperature (THT) Lab of the University of Florence. The experimental data will serve as the primary benchmark for assessing the models’ effectiveness in capturing the main dynamics of such critical operating conditions. Furthermore, potential disparities in both thermal and flow fields at the burner exit region between the two models will be discussed.

Effect of Piston Geometry on Performance Characteristics of VCR Engine with and without EGR when Fueled with Blends of Methyl Ester

The growing population and exhaustion of fossil fuels necessitate our search for new sources of energy. The study for this research encompasses an amalgamation of interest in alternative fuels, advanced engine technology such as variable compression ratio VCR, engine component modification, and a methodical approach to testing for assessing the effects on key performance of the engine. A 3.5 kW compression ignition (CI) engine was fueled with blends of behada, chicken fat, and turmeric oil methyl ester. Engine operating parameters, such as the compression ratio (CR), rate of exhaust gas recirculation (EGR), and piston top geometry, are optimized to maximize engine performance. CI engine was modified by changing the piston head (square and tangential groove top) for methyl ester diesel blend operations. In the study, diesel fuel is designated as B00 and methyl ester as B20. The influence of compression ratio (CR16 and CR18) with exhaust gas re-circulation (EGR 0% and EGR 10%) was evaluated. The key performance indicators: brake thermal efficiency (BTE), brake-specific energy consumption (BSEC), brake-specific fuel consumption (BSFC), air-to-fuel ratio (AFR), and exhaust gas temperature (EGT) are investigated. Results indicate that an increase in BTE accompanies an increase in load, suggesting enhanced thermal efficiency with increased power output. The consequence of VCR is also investigated, and it is determined that a higher CR results in a higher BTE due to an increase in compression pressure and temperature, thereby enhancing combustion. Due to the re-combustion of unburned hydrocarbons with the addition of EGR at a 10% rate, BTE increases further. Utilizing a piston geometry with tangential grooves and methyl ester blends also contributes to increased BTE. BSEC increases with increasing load, with an important rise observed when operating at maximum capacity. However,at CR 18, BSEC decreases as a result of enhanced combustion efficiency. EGR has different effects on BSEC depending on the geometry of the piston and the kind of fuel used. Enhanced air-fuel blending and re-combustion of unburned hydrocarbons reduce the BSEC of the engine. The tangential groove top piston operates with 10% EGR. Similar to BSEC, BSFC decreases with increasing CR and improves with the use of a piston with a tangential groove and 10% EGR operation. AFR decreases as the consumption of fuel increases to meet the power demand, and higher CR values result in a lower AFR. EGT rises with load, and CR18 has a lower EGT than CR16 as a result of a higher compressing temperature and pressure. 10% EGR operation reduces EGT by decreasing the concentration of oxygen in the combustible area.

Exploring direct injection strategies for improved combustion efficiency and emissions reduction in dual-fueled RCCI/compressed natural gas engine: A experimental survey

ABSTRACT The dwindling reserves of conventional fuels have spurred research into alternative options for diesel engine, particularly given diesel’s widespread use in global public transportation. Environmental concerns, notably regarding oxide of nitrogen (NOx), and smoke necessitate a shift toward alternative fuels. Diesel’s partial replacement with compressed natural gas in CI engines has shown promise in mitigating smoke and NOx emissions. The Present research utilized an RCCI engine, and employed combinations of Diesel+CNG dual-fuel to analyze how direct injection techniques affect performance, emission, and combustion features. Under full load conditions sans exhaust gas recirculation (EGR) 6 ms and 8 ms CNG yielded superior brake thermal efficiency (BTE) of 30.5% and 29.5% surpassing diesel’s 26%, although excessive CNG induction disrupted combustion, reducing efficiency, and introducing EGR, particularly at 10% enhanced BTE, with 6 ms CNG achieving a peak of 32.5%, slightly lower at 15% EGR with 30.9%. Diesel engine showcased diminishing brake-specific fuel consumption values with CNG supplementation, further mitigated by increased CNG concentrations and EGR rates. Peak combustion pressure decreased in the RCCI engine, with promising results seen at 6 ms CNG, comparable to pure diesel. EGR introduced pressure fluctuations, signifying a dilution effect on combustion, while the net heat release rate displayed increasing trends for CNG, stabilizing with EGR. NOx emissions, peaking in diesel engine, showed reductions with 6 ms CNG, further diminished with EGR implementation.

Synergistic approaches to NOx reduction: Fuel innovations and engine modifications in biomass waste-fueled CI engines

Achieving low nitric oxide emissions in biomass fuel combustion remains a challenge. This study aims at enhancement of NOx reduction by employing a sequence of strategies to arrive at the optimal combination of techniques. This work explores the role of nano particle emulsion, change in profile of combustion chamber geometry, exhaust gas recirculation rates and contribution of selective catalytic reduction (SCR) in the combustion and emission phenomena of CI engine. Cerium oxide and zinc oxide nanoparticles are added in emulsion form at 50 ppm and 100 ppm dosage to grapeseed oil biodiesel. Furthermore, combustion chamber geometry is modified to shallow depth and toroidal shape and tested with ZnO 100 nano blend of grapeseed oil biodiesel (GSBD). EGR at 5 %, 10 %, 15 % and 20 % rates are included in the toroidal shape after concluding that profile as the best performing geometry. A customized model of SCR is implemented to the above combination of ZnO fuel blend, toroidal combustion chamber geometry and 5 % EGR to further reduce NOx emission. SCR device is fabricated with suitable flow and injection parameters with dual type mixers to enhance its NOx conversion efficiency. Overall, this research work gives useful insights for development of NOx reduction strategies in biomass fuel combustion in CI engines. A comprehensive reduction of NOx from 9.3 g/kWh to 2.05 g/kWh is noticed at the end of cumulative set of experiments.

The influence of exhaust gas recirculation on combustion and emission characteristics of ammonia-diesel dual-fuel engines: Heat capacity, dilution and chemical effects

As the greenhouse effect intensifies, ammonia is garnering increasing attention as a carbon-free fuel. In the transport sector, ammonia-diesel dual-fuel (ADDF) engines are regarded as an effective means of reducing carbon emissions. The objective of this study is to investigate the combustion and emission optimization of an ADDF engine under high load conditions. To this end, an experimental optimization study of different start of diesel injection timing (SODI) and exhaust gas recirculation (EGR) rates was conducted at a load of 18 bar and an ammonia energy ratio of 80 %. The mechanism of heat capacity, dilution, and chemical effects of EGR was also revealed by numerical simulation based on the separated variables method. It was demonstrated that advancing SODI is effective in enhancing combustion efficiency. However, this approach is limited by the upper limit of in-cylinder pressure and results in higher nitrogen oxides (NOx) emissions, which can be mitigated by the EGR. The heat capacity effect of EGR increases the specific heat capacity and decreases the average temperature. The suppression of the combustion process leads to a reduction in thermal and fuel NOx, but an increase in nitrous oxide (N2O) emissions. The dilution effect of EGR results in insufficient oxygen, which decreases the heat release rate and combustion efficiency. Additionally, the NOx and N2O are significantly reduced. The chemical effect of EGR affects reactive groups and unburned components that accelerate heat release rate and increase accumulated heat release, resulting in significantly higher NOx. The comprehensive effect of EGR results in a decrease in N2O emissions and a significant reduction in thermal and fuel NOx. The EGR and further optimization of SODI enabled the ADDF engine to achieve a gross indicated thermal efficiency of 48.5 % with a load of 18 bar and an ammonia energy ratio of 80 %. In addition, NO emissions were reduced by 32.8 percent and greenhouse gas emissions by 63.3 percent.

Study on the synergistic control of nitrogenous emissions and greenhouse gas of ammonia/diesel dual direct injection two-stroke engine

This study developed a numerical model for an ammonia/diesel dual direct-injection two-stroke engine and validated it based on engine bench test results. The engine combustion and emission characteristics were discussed under the cases of different injection parameters, intake temperatures, and exhaust gas re-circulation (EGR) rates. The findings indicate that altering the injection angle of ammonia and diesel sprays impacts the in-cylinder swirl and the ignition timing of the ammonia spray, consequently affecting the heat release phase of ammonia combustion. A suitable arrangement spray plumes can effectively reduce the emissions of unburned ammonia and greenhouse gas (GHG), while increase the emissions of NOx. On the other hand, higher intake temperatures can increase the average in-cylinder temperature, reducing unburned ammonia, N2O and GHG emissions. However, it also results in greater NO emissions, which can affect fuel economy negatively. Furthermore, the use of EGR technology can reduce the combustion temperature, thereby lowering the emission of nitrogen-based pollutants, but it also reduces ammonia combustion efficiency. By simultaneously applying the three aforementioned technologies within a certain range of conditions, it is possible to effectively synergize and control nitrogenous emissions and GHG while maintaining high thermal efficiency of ammonia/diesel dual direct injection engines.

Toward improving efficiency and mitigating emissions in a natural gas/diesel direct injection dual fuel engine using EGR

As emissions regulations become more and more stringent and conventional fuel sources rarefaction, new alternatives are emerging to address this situation. Dual fuel engines are among the promising solutions, offering both ecological and economic advantages. However, these engines often confront constraints linked to high levels of unburnt hydrocarbons (HC) at low loads and NOx emissions at high loads. To overcome these problems and guarantee high-efficiency overall operating loads, exhaust gas recirculation (EGR) is a potential solution. In the present experimental study, appropriate modifications have been carried out to a single-cylinder diesel engine to ensure dual fuel operation with EGR. Natural gas and diesel are used as the primary and pilot fuel, respectively. At low load operations, the EGR rate is increased up to 35% until the reduction of unburnt hydrocarbons. However, at high loads, the EGR rate is carefully adjusted, as the combustion efficiency easily deteriorates due to oxygen amount lack in the combustion chamber. Also, minimizing NOx emissions is prioritized in all load conditions while keeping thermal efficiency in sight. In addition, the variation in the amount of pilot fuel is studied for improving the combination of dual fuel engine operation with the EGR technique. This made it possible to determine the influence of load, EGR rate, and pilot fuel quantity on the engine in response to the triple challenges of reducing NOx and HC and improving thermal efficiency. The results show that an adequate EGR rate of 30%, depending on the operating conditions, can reduce HC emissions by >25% while increasing thermal efficiency by around 20%. This result is accompanied by a significant reduction, over 90%, in NOx emissions.

Effects of using nanosecond repetitively pulsed discharge and turbulent jet ignition on internal combustion engine performance

Robust ignition of hard-to-ignite fuels is essential for future spark ignited internal combustion engines, particularly for introducing efficiency-enhancing diesel-like process parameters like air excess or high amounts of exhaust gas recirculation (EGR). On the one hand, novel plasma-based ignition systems like Nanosecond Repetitively Pulsed Discharge (NRPD) are promising in extending the ignition limits and the early flame development speed. On the other hand, Turbulent Jet Ignition is effective for shortening the combustion duration and decreasing the unburned hydrocarbon emissions.This article investigates experimentally the combination of NRPD ignition and TJI. The aim is to use a technology for robust inflammation (NRPD) in combination with a technology for fast combustion of the bulk charge (TJI). For this purpose, a turbocharged light-duty four-cylinder engine operated with natural gas is used. The engine can be fitted with a classical Open Chamber (OC) spark plug or with Pre-Chambers (PC). The PCs can be filled uniquely with fuel and air coming from the Main Chamber (MC) (“passive PC”), or additional fuel can be added to the PCs (“active PC”). The air-to-fuel ratio and EGR rate can be freely controlled. Five different combustion strategies are investigated with NRPD ignition and compared against an inductive discharge ignition system. The combustion strategies are passive PC with air and EGR dilution, active PC with air dilution, and Open Chamber (OC) with air and EGR dilution. HRR evaluations and a loss analyses are performed to interpret the results.Despite the faster inflammation present with NRPD ignition, similar peak efficiencies and emissions are reached in OC configuration using the inductive discharge and NRPD ignition systems, which are achieved by varying air-to-fuel ratios (AFR) and EGR rates. Above dilution levels for peak efficiency, the efficiency using NRPD ignition decreases at a slower pace and tolerates higher AFR and EGR rates, thanks to a more complete and shorter combustion.For the PC experiments using NRPD ignition, an efficiency increases and a reduction of emissions compared to inductive discharge ignition are present for the investigated AFR and EGR rates for both active and passive PC operations. The efficiency increase is present due to a stronger pre-chamber discharge and thanks to a faster end phase of combustion. Actively fueling the PC results in faster and more complete combustion that is overcompensated by the increased wall heat losses, reducing the overall efficiency. The results show that passive PC with NRPD ignition may be an ideal ignition concept that maximizes engine efficiency and minimizes emissions.

Hydrogen Use in a Dual-Fuel Compression Ignition Engine with Alternative Biofuels

Recent progress has been made towards decarbonisation of transport, which accounts for one quarter of global carbon dioxide emissions. For the short to medium term, new European Union (EU) and national energy and climate plans agree on a strategy based on the combination of increasing shares of electric vehicles with the promotion of sustainable fuels, especially if produced from residual feedstock and routes with low or zero net carbon emission. Hydrogen stands out among these fuels for its unique properties. This work analyses the potential of using hydrogen in a dual-fuel, compression ignition (CI) engine running with three diesel-like fuels (conventional fossil diesel, advanced biodiesel (BD) and hydrotreated vegetable oil (HVO)) and different hydrogen energy substitution ratios. The results were confronted with conventional diesel operation, revealing that dual-fuel combustion with hydrogen demands higher exhaust gas recirculation (EGR) rates and more advance combustion, leading to a remarked reduction of NOx emission at the expense of a penalty in energy consumption due mainly to unburnt hydrogen and wall heat losses. Unreacted hydrogen was ameliorated at high load. At low load, the use of BD dual combustion permitted higher hydrogen substitution ratios and higher efficiencies than diesel and HVO.

Experimental investigation of NOx emission control using carbon nanotube additives and EGR configuration on CRDI engine fueled with ternary fuel

This study aims to investigate the impact of the combined effects of carbon nanotubes and exhaust gas recirculation (EGR) of a common rail direct injection (CRDI) engine fueled with ternary fuels. Three rates of EGR (0%, 10%, and 20%) were used at a standard injection timing of 23° before Top Dead Centre (bTDC). This study involves substituting diesel with biofuels, reducing oxides of nitrogen and soot emissions by 30–40%. The experimental investigation involves the exploration of combustion, exhaust emissions, and performance parameters for a single-cylinder CRDI engine using ternary fuels, which consist of diesel, biodiesel, and bioethanol by volume %. At full load with 20% EGR, the experimental analysis indicated a 2% decrease in BTE, a 3.33% increase in BSFC, and a 3.16% increase in BSEC across the blends in performance. In terms of combustion analysis, results show a 5.25 bar in-cylinder pressure drop, 4.14% reduction in HRR, and 12.62% drop in MGT. However, in terms of emissions, 20% EGR yielded the most favorable results, showing a 62.94% reduction in NOx emissions across all blends, albeit accompanied by a 13.89% increase in hydrocarbons (HCs) and 5% rise in carbon monoxide at full load. The 20% EGR rate effectively minimized NOx emissions while slightly impacting HC and CO emissions.

Comparative knock analysis of HCNG fueled spark ignition engine using different heat transfer models and prediction of knock intensity by artificial neural network fitting tool

Hydrogen and its careers have a lot of potential in transportation industry due to lesser emissions and better performance. Performance of hydrogen enriched compressed natural gas (HCNG) fueled engine is limited by Knock. The purpose of this study is to investigate knock intensity (KI) by different convective heat transfer models. This study can be used to train electronic control unit (ECU) of engine operating on different loads from low to high speed. In present study, experimentation have been performed on HCNG fueled spark ignition engine at different operating conditions by varying hydrogen amount in HCNG, by varying load of engine, by varying exhaust gas recirculation (EGR) rate in air and by varying speed of engine to calculate in-cylinder pressure, knock intensity (KI) and heat transfer rate (HTR). Six convective heat transfer models (Assanis, Eichelberg, Han, Hohenberg, Nusselt and Woschni) have been incorporated in quasi dimensional combustion model (QDCM) to calculate the parameters of HCNG engine. Comparative and predictive analysis using artificial neural network fitting tool (ANNFT) of aforementioned simulated models have been performed with experimental findings to attain the efficient model for knock intensity of HCNG engine. Woschni model, predicts the minimum error of 0.37 % & 0.86 % b/w experimental and simulated in-cylinder pressure and indicated mean effective pressure respectively. Han model predicts the minimum error of 3.8 % b/w experimental and simulated knock intensity operating at 11.2 % EGR. Maximum error of 20.3 % at 2.4 % EGR is attained by using Woschni model in knock intensity calculation. The best suited algorithm for present data set is Bayesian regularization utilized in ANNFT to predict knock intensity effectively. The findings of this study can be utilized in the development of HCNG engine.

Effects of exhaust gas recirculation and ethanol-gasoline blends on combustion and emission characteristics of spark ignition engine

The combined influences of exhaust gas recirculation (EGR) and ethanol-gasoline blends on the combustion process and emissions of a single-cylinder spark ignition engine were numerically examined. Four different EGR values were employed, i.e. 0%, 2.5%, 5%, and 10%, to reveal the effect of EGR on engine performance. The engine was operated at a load of 100% and a speed of 3000 rpm. The peak values of in-cylinder pressure and temperature gradually decreased as increasing the EGR ratios. These peaks move towards the TDC as increasing the ethanol fraction in blends due to high oxygen in the mixture and burning flame speed in the cylinder. Ethanol fractions ranging from 5% to 15% can effectively improve the negative effects of EGR ratios. When increasing the ethanol fraction, the CO2 rapidly increased and concentrated around the TDC. The NOx emissions are significantly increased with increasing ethanol fraction. In the case of pure gasoline, the NOx emissions are substantially suppressed and exhibit a remarkably low value as increasing the EGR ratios. The best combination for diluting NOx emissions to a very low level is ethanol fraction ranging from E5 to E10, while the EGR rates range from 5% to 10%.

Diesel direct injection and EGR optimization for a syngas-diesel dual-fuel generator operating at constant load

Diesel generators are widely used to produce electricity and heat in remote communities. However, their use contributes to harmful pollutant and greenhouse gas (GHG) emissions, negatively impacting the environment and public health. Syngas, which is a sustainable fuel, can play an important role in the transition from petroleum to renewable fuels. When used in dual-fuel diesel engines, it can contribute to reducing GHG emissions and the cost of transporting diesel, especially for rural and remote communities. This study investigates the effects of optimizing the diesel direct injection (DI) and exhaust gas recirculation (EGR) strategies on the combustion and emission performance of a syngas-diesel dual-fuel generator at constant load. The experiments were conducted using a 30-kW generator with a four-stroke, four-cylinder, turbocharged, and electronically controlled direct-injection diesel engine. The intake manifold of the engine was modified to allow introducing syngas upstream of the turbocharger. The syngas was simulated using individually controlled flow rates of hydrogen (H2), carbon monoxide (CO), carbon dioxide (CO2), and nitrogen (N2). The syngas flow rate was adjusted to replace 40% of the energy provided by diesel fuel while optimizing the diesel DI parameters such as the pilot injection timing, main injection timing and diesel direct injection rail pressure, as well as the EGR rate. The findings of this study reveal that optimizing diesel injection strategy and appropriately raising the EGR rate have a positive impact on the engine performance and emissions.

Unlocking the potential of low concentration biodiesel blended with green synthesized novel carbon black nanoparticles from Ricinus communis outer shell: An experimental study under different compression ratios and EGR concentrations

AbstractThe outer prickly shells of the Ricinus communis (castor plant) have intrigued researchers interested in the synthesis of carbon black (CB) nanoparticles because of their excellent biocompatibility, low toxicity, and widespread availability. Both chemical and physical synthesis methods, such as pyrolysis and ball milling, are employed to obtain the fine‐sized CB nanoparticles. The ball milling process is done for 5 h to reduce the size of the biochar from the pyrolysis process. The as‐synthesized CB nanoparticles are characterized using Fourier transform infrared spectroscopy, x‐ray diffraction, and field emission scanning electron microscopy analysis. The energy dispersive spectrum also confirmed that the nanoparticles are highly composed of carbon and oxygen. CB nanoparticles made from green materials are added to a low‐concentrated biodiesel blend of waste fried edible oil at a rate of 100 ppm. The experiment was performed in a single‐cylinder diesel engine under varying compression ratios (CRs) (16:1–18:1), loads (0–16 kg), and exhaust gas recirculation (EGR) rates (0%, 15%, and 25%). The results revealed that the existence of carbon in nanoparticles increased the mean gas temperature, and the mass fraction burned was also slightly higher than diesel. Raising both CR (16:1–17:1 and 16:1–18:1) and EGR (25%) boosted the cylinder pressure of CBB30 (1.844% and 10.391%, respectively). In contrast, it lowered the net heat release rate (7.88% and 14.56%, respectively). Similar to this, smoke emissions decreased by 6.38% and 15.02%, respectively, at the same CR and EGR parameters. On the other hand, brake thermal efficiency slumped by 7.22% and 10.13% concurrently.

Effects of Blended Diesel-Biodiesel Fuel on Emissions of a Common Rail Direct Injection Diesel Engine with Different Exhaust Gas Recirculation Rates.

The aim of the study was to investigate the exhaust gas emissions and fuel consumption of a common rail direct injection (CRDI) diesel engine using mixed diesel (B10) and biodiesel (B20-B100) fuels. The study's primary objective was to determine the effects of blended diesel-biodiesel fuel on CRDI emissions based on different exhaust gas recirculation (EGR) rates, including carbon monoxide (CO), carbon dioxide (CO2), oxygen (O2), nitrogen oxide (NOx), and hydrocarbon (HC) emissions, smoke opacity, exhaust gas temperature, and fuel consumption. The CRDI experiments involved adjusting the different engine speeds (1400-3000 rpm) and EGR rates (0 and 12.5%), which were analyzed to determine their impact on these parameters for both blended diesel and biodiesel fuels. The results showed that under the conditions of no EGR (0%), the CO and HC emissions and the smoke opacity were lower than those with a 12.5% EGR rate for all fuel types and all cases. With 12.5% EGR rate, the O2 emissions and the EGT of the CRDI diesel engine decreased, which resulted in significantly lower NOx emissions because of EGR into the combustion chamber. For the maximum engine speed of 3000 rpm and with no EGR, the CO and HC emissions and the smoke opacity were lower than those with a 12.5% EGR rate for all fuel types. With a 12.5% EGR rate at 3000 rpm, the O2 emissions and the exhaust gas temperature were reduced by 0.07% and 2.27%, respectively, and the NOx emissions were reduced by 2.54%. However, with EGR, the CO and HC emissions and the smoke opacity increased by 7.70%, 18.61%, and 0.4%, respectively. Furthermore, the fuel consumption of pure biodiesel (B100) at 3000 rpm with a 12.5% EGR rate was reduced by 2.81% compared to that with a 0% EGR rate. Because the temperature in the combustion chamber is high enough for the engine to run, the EGR reuses a portion of the exhaust gases and can help to minimize the quantity of fuel in the combustion chamber. As a suggestion based on these observations, biodiesel fuel should not exceed B80 because the viscosity and density of fuel that are too high may affect the fuel injection system, both the injectors, and the pressure pump, causing the injectors to be unable to work correctly. These findings can contribute to the development of strategies and technologies for reducing emissions and improving fuel efficiency in CRDI diesel engines.

Effect of Variable-Nozzle-Turbocharger-Coupled Exhaust Gas Recirculation on Natural Gas Engine Emissions and Collaborative Optimization

Equivalent combustion natural gas engines typically utilize exhaust gas recirculation (EGR) systems to tackle their high thermal burden and NOx emissions. Variable nozzle turbochargers (VNT) can increase the engine intake and EGR rate simultaneously, resulting in NOx reduction while ensuring robust power performance. Using a VNT along with engine bench testing, the impact of VNT- and EGR-coordinated control on the performance and emissions of equivalent combustion natural gas engines was investigated under different operating conditions. Subsequently, multi-objective optimization was performed using a support vector machine. The results demonstrated that the use of VNTs in equivalent combustion natural gas engines could bolster the capacity to introduce EGR under several operative conditions and extend the scope of EGR regulation, thereby decreasing the engine’s thermal burden, improving fuel efficiency, and curbing emissions. Owing to the implementation of a multi-objective optimization method based on a support vector regression model and NSGA-II genetic algorithm, VNT and EGR control parameters could be optimized to slightly improve the economy and significantly reduce NOx emissions while maintaining the original engine power performance. At 20 operating points optimized for validation, brake-specific fuel consumption (BSFC) and NOx decreased by 0.94% and 47.0%, respectively, and CH4 increased by 3.7%, on average.

LQTI boost pressure and EGR rate control of a diesel air charge system with eBoost assistance

Turbocharged diesel engines often suffer significant response delay due to so-called turbo-lag, especially engines with large displacement. For this reason, many technologies have been developed to reduce turbo-lag. This paper develops a coordinated control strategy for a diesel engine equipped with an eBoost (electrical compressor) system to significantly reduce turbo-lag. A multiple-input and multiple-output (MIMO) Linear Quadratic Tracking with Integral (LQTI) control strategy, along with its scheduling logic, is developed for the Ford 6.7 L 8-cylinder diesel engine equipped with a variable geometry turbocharger (VGT), exhaust gas recirculation (EGR), and added eBoost along with a bypass valve. Note that the existing production engine does not have an eBoost and bypass valve. Multiple model-based LQTI controllers were designed at different engine operational conditions based on the associated linearized models, and the control outputs are scheduled based upon the engine load condition and bypass valve position. The developed control strategy is validated in both simulation and experimental studies, and the test results show a reduction in engine response time by up to 81.36% in terms of reaching target intake manifold (boost) pressure following a load step-up, compared with the production configuration (without eBoost and bypass valve) with no significant impact on NOx emissions.

Effect of exhaust gas recirculation(EGR) on combustion and emission of butanol/gasoline combined injection engine

N-butanol is a kind of biomass alcohol which can be produced by fermentation, and it is also a clean alternative fuel. The combustion and emissions characteristics of n-butanol/gasoline SI engine under different combined injection modes with the introduction of EGR was studied. N-butanol inlet injection plus gasoline in-cylinder direct injection is called N-GXDI; Gasoline inlet injection plus n-butanol in-cylinder direct injection is called G-NXDI. Through the analysis of combustion and emission performance under different EGR rates, injection modes and direct injection ratios (DIr), it is found that with the increase of DIr, cylinder temperature, pressure, and IMEP increase first and then decrease. Under the DIr = 50%, the combustion is more complete when the EGR rate is 5%. Under the same DIr, with the increase of EGR rate, CO emission decreased first and then increased, NOx emission opposite, THC emission increased. Under the same EGR rate, the total particle number of the two modes decreases first and then increases with the increase of DIr. The G-NXDI mode has advantages in combustion and primary emissions, while the N-GXDI mode has advantages in particulate emissions, suitable injection mode combined with EGR can greatly improve combustion and emission performance.

Integrated optimization of common rail direct injection diesel engine input parameters with linseed biodiesel: A hybrid approach using grey relational analysis and genetic algorithm techniques

In the pursuit of improved productivity and efficiency, the search for alternative fuels that reduce dependence on fossil fuels is of utmost importance. This research study aims to investigate the influence of process parameters, namely blend percentage, fuel injection pressure, exhaust gas recirculation (EGR) rate, and engine load, on various engine performance parameters such as torque, brake thermal efficiency (BTE), brake mean effective pressure (BMEP), hydrocarbon emissions (HC), and mechanical efficiency. The experiments are conducted following the Taguchi orthogonal array (L25) design of experiments. Additionally, grey relational analysis, a multi-objective optimization technique, is applied to identify the optimal levels of the process variables that optimize all the response parameters. The optimal values obtained through grey relational analysis are determined as 0% blend, 600 bar fuel injection pressure, 12% EGR rate, and 12 kg engine load. Moreover, the Genetic Algorithm-based Multi-Objective Genetic Algorithm (MOGA) is employed for multi-objective optimization of the engine input variables, yielding optimal levels of 19.45% blend, 594.35 bar fuel injection pressure, 14.12% EGR rate, and 12 kg engine load. Furthermore, multivariable regression models are developed to predict the response variables within the experimental domain. These models are validated through a confirmation test. The findings of this study provide insights into the optimization of process variables for enhanced engine performance, with the developed models serving as valuable tools for future predictions and optimization.

Study on exhaust gas recirculation diesel engine using karanja oil methyl ester with low heat rejection in direct injection

Energy is a fundamental necessity for man›s life in the digital world today. The rapid depletion of fossil fuel resources forces rigorous alternative fuel analysis. Petroleum diesel can better replace vegetable oils, edible or motored today. The rapid depletion of fossil fuel resources forces rigorous alternative fuel analysis. Petroleum diesel can better replace vegetable oils, edible or not. Karanja may be a possible supplier of diesel fuel for non-edible oil substitution. Current combustion surfaces for pistons, valves, and cylinders have been filled with ceramic materials, which make the engine totally adiabatic (LHR). The performance of a biodiesel-powered compressing ignition (CI) engine may be further boosted by utilising the engine›s heat effectively and increasing thermal efficiency. Exhaust Gas Recirculation (EGR) is actually one of the most important methods of limiting NOx emissions in internal combustion engines. Explore the output with and without exhaust gas recirculation on a retarded timing engine with diesel and karanja oil methyl ester (KOME). The LHR with a retarded timing engine yielded improved thermal brake efficiency (TBE), decreased HC, smoke, and CO emissions, while increasing KOME›s NOx in comparison with an uncoated engine. As the EGR rate grew, NOx and BTE were reduced marginally with increased HC, CO, and smoke. 24.1 g/kw-hour CO, 10.1 g/kw-hour NOx, and 0.55 g/kW-hour HC were registered at 20 percent of EGR.