The use of metal oxide nanoparticles in polymeric materials to improve optical properties, dielectric constant, mechanical strength, and electrical conductivity has generated significant interest in fabricating flexible optoelectronic and energy storage devices. Herein, copper oxide (CuO) nanoparticle-reinforced poly (ethylene-co-vinyl acetate) (EVA) nanocomposites were prepared using a solvent-free two roll mill mixing method. Fourier transform infrared (FTIR) analysis reveals the distinct absorption peaks of CuO in the EVA matrix. The addition of CuO nanoparticles improved the crystallinity of EVA, as confirmed by X-ray diffraction (XRD). The addition of CuO to EVA led to an increase in the refractive index and a decrease in bandgap energy, as well as a broadening and intensification of UV–visible absorption, indicating strong interactions between CuO nanoparticles and the EVA matrix. Field emission scanning electron microscopy (FE-SEM) and high-resolution transmission electron microscopy (HR-TEM) revealed a homogeneous dispersion of CuO nanoparticles throughout the EVA matrix. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) demonstrated that the incorporation of CuO nanoparticles into EVA significantly enhanced its thermal properties. The electrical characteristics studies showed that the AC conductivity and dielectric constant of EVA increased significantly with increasing temperatures and CuO nanoparticle loading levels. EVA containing 5 wt% CuO exhibited the highest conductivity and the lowest activation energy. CuO nanoparticle reinforcement significantly enhanced the tensile, tear, and impact strength of EVA while reducing elongation at break up to a particular concentration. The nanocomposites containing 5 wt% CuO exhibited the highest tensile, tear resistance, and impact strengths, outperforming virgin EVA by 85 %, 103.6 %, and 83.16 %, respectively. These findings suggest that EVA/CuO nanocomposites are promising candidates for flexible dielectric materials.
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