Abstract A large amount of crop waste is generated after crop harvesting. A substantial quantity of waste on the farm is burnt to clear the field, contributing to environmental harm and global warming. The study aims to develop a technological solution for crop waste management (CWM) by designing and developing an IoT-enabled crop waste mulching machine. This initiative addresses the environmental and health issues caused by burning crop waste on farms. The research involves designing and developing an IoT-enabled mulching machine that can be attached to the back side of a tractor. The machine consists of power-transmitting elements, supports, and mechanisms to distribute mulching material evenly onto the plant bed. It incorporates advanced IoT load cell sensors, soil moisture sensors, and proximity sensors to optimize the mulching process based on soil moisture content and to prevent machinery blockages. The IoT-enabled mulching machine effectively manages crop waste by utilizing it in mulch, thus preventing the harmful practice of burning waste. This machine ensures a more efficient, safer, and environmentally friendly approach to mulching, offering significant improvements over traditional manual mulching methods.
The novelty of this research lies in integrating IoT technologies within mulching machine. The mulching machine uses sensors to automate and optimize the mulching process, representing a significant technological advancement over conventional methods. The study offers practical benefits by reducing labour requirements, minimizing the risk of injuries, and ensuring a more uniform mulch application. This technology facilitates more sustainable farming practices, aligning with global sustainability goals. The study can potentially revolutionize the agricultural equipment manufacturing industry (AEMI) by shifting the focus toward environmental sustainability. It promotes replacing plastic film mulching machines with more eco-friendly crop waste mulching solutions. This technology has the potential to reduce air pollution, carbon emissions, and mitigate climate. It also enhances soil health through better mulching practices.