Epoxy Composite Materials Research Articles

Influence of Al2O3 - nano filler on the Vachellia Nilotica blended hybrid epoxy composites: a comprehensive analysis of mechanical, viscoelastic, and dielectric behavior

This work presents the influence of Alumina (Al2O3) Nano powder on the mechanical, dynamic, and dielectric properties of the hybrid epoxy resin composite material containing Vachellia nilotica (VN). The hand lay up method was used to make the composite specimens at different volume fractions of the alumina nano particle filler (3, 6, 9, 12, and 15 v/v%). The Vachellia nilotica content was kept at 12 v/v% in all the samples remaining being epoxy resin. The experimental results indicate that the composite with 9 v/v% Al2O3 showed better mechanical and dielectric properties when compared to other volume percentages. The epoxy composite with the highest glass transition temperature and storage modulus was also the one containing 9 v/v% nano filler. Furthermore, the dielectric test demonstrated that the addition of the nano filler strengthened the dielectric strength of the composite. The structural morphology of the composite's tensile fracture was investigated using scanning electron microscopy (SEM) to investigate the interaction between the epoxy matrix and the fillers in the hybrid composites.

Exfoliation of boron nitride nanosheets by liquid phase method based on deep eutectic solvents and their thermal management application

AbstractBoron nitride had emerged as an innovative thermally conductive filler, garnering increasing attention from researchers. However, there was a need to create new methods for efficiently producing functionalized boron nitride nanosheets with enhanced thermal conductivity and dispersion. In this study, a novel approach was introduced to utilize deep eutectic solvents as additives to facilitate the exfoliation of boron nitride nanosheets. This method offered significant advantages in terms of cost‐effectiveness (low additives level) and high yield (about 60%). Furthermore, the resulting epoxy resin composite material exhibited outstanding thermal conductivity and thermal management properties. The thermal conductivity of EP/d‐BNNS composites reached 1.02 W/mK at 20 wt% d‐BNNS loading. Additionally, the composite material demonstrated good thermal stability and low dielectric properties. This work demonstrated that this proposed approach represents an effective means for the scalable production of boron nitride nanosheets.Highlights The boron nitride nanosheets were obtained by deep eutectic solvents (DES) ball milling method. The exfoliated boron nitride exhibits superior dispersion stability. The thermal conductivity of EP composites is significantly improved.

Construction of “organic–inorganic” hierarchical structure of carbon fibers and the effect on the properties of epoxy composites

AbstractThe demand for epoxy (EP) in semiconductor, aerospace, and other applications is currently on the rise. However, pure epoxy is difficult to meet these requirements, such as low thermal conductivity and poor toughness. Therefore, in this paper, sulfonamides (SAs) and core‐shell silica (SLC‐SiO2) were grafted onto the surface of short carbon fibers (SCF) with sizes of 0.1–6 mm by the chemical grafting method. As a result, the surface activity of SCF was improved and the interfacial properties of the EP composites were enhanced. The interfacial compatibility of SCF grafted with SAs and SLC‐SiO2 in EP is greatly improved, resulting in stronger mechanical interlocking and chemical bonding ability between EP and SCF. The results showed that when the content of SCF@SAs@SLC‐SiO2/EP composites reached 0.3 wt% of SCF@SAs@SLC‐SiO2, the impact and tensile strengths were increased from 12.15 kJ·m−2 and 43.4 MPa to 16.93 kJ·m−2 and 74.97 MPa compared with the pure epoxy, which were improved 39.3% and 72.7%. In addition, the thermal conductivity of SCF@SAs@SLC‐SiO2/EP composites was also improved by 12.5% from 0.205 W·(m·K)−1 to 0.2306 W·(m·K)−1 compared with the pure EP. This is due to improved chemical interactions and mechanical interlocking at the fiber‐epoxy interface. This study provides a new method for the preparation of high‐performance SCF/EP composites.Highlights The amino group of sulfonamides was grafted with short carbon fiber to increase the surface active group of short carbon fiber. Sulfonamides react with carboxyl groups on the surface of core‐shell silica to form an “organic–inorganic” structure. Improve the surface roughness of short carbon fiber, and make it evenly dispersed in epoxy resin, so as to improve the performance of epoxy composite materials.

Quasi-static punch shear behavior of glass/epoxy composite: Experimental and numerical study in artificial seawater environment

Enhancing the understanding of how fiber-reinforced polymer composites respond to high-speed impacts is crucial, particularly in comparison to Quasi-Static Punch Shear Test (QS-PST). While researchers have extensively investigated QS-PST in FRP composites through experimental and numerical approaches, there's a notable gap in studies addressing the aging effects through both experimental and numerical methods. In this study, the QS-PST was conducted on S2 glass fiber reinforced epoxy composite materials aged in an artificial seawater environment. Composite plates were fabricated using Vacuum-assisted resin transfer molding (VARTM). Test samples were subjected to aging for durations of 4, 8, and 12 months. Experimental QS-PST were performed on the samples, followed by Finite Element Analysis (FEA) using LS-DYNA and the MAT 162 material model. The mechanical properties of the composite material were incorporated into the FEA and aging effects were simulated with a maximum error of 8.08% by using the proposed material model. The results indicated that the aging process led to a reduction in the punch shear strength of the composite by up to 26.84%. These findings provide valuable insights into the degradation mechanisms of composite materials in marine environments, aiding in the development of strategies for enhanced durability and performance in such conditions.

Dynamic Mechanical Performance of Glass Microsphere-Loaded Carbon Fabric–Epoxy Composites Subjected to Accelerated UV Ageing

This study investigates the effects of incorporating glass microspheres (GMSs) as fillers in carbon fabric–epoxy composites (CFECs) on their degradation behavior under environmental conditions such as moisture and ultraviolet rays. The GMS-filled composites were subjected to accelerated ageing and evaluated using dynamic mechanical analysis (DMA), the Charpy impact test, and inter-laminar shear strength (ILSS) tests. The results indicate that the addition of GMS fillers significantly improves the stiffness and viscoelastic behavior of the composites. However, the impact strength of the composites decreases with the addition of GMS fillers and accelerated ageing. The ILSS results demonstrate that the addition of GMS fillers improved the interfacial bonding between the carbon–epoxy matrix and fillers. This study provides insights into the mechanical properties of GMS-filled carbon–epoxy composites.

Influence of different composite curing agents on the rapid curing characteristics and mechanical performance of epoxy resins

To address the need for rapid in situ plugging and repair of hydraulic machinery and chemical pipelines and to resolve the issue that a single curing agent cannot simultaneously achieve rapid curing and excellent mechanical properties in epoxy resin systems, this study explores the use of composite curing agents. In particular, effective formulations are designed for mixing fast and slow curing agents, studying their effects on the curing behavior, curing quality, and mechanical properties of epoxy resins and elucidating their influence mechanisms. The results indicate that three resin systems meet the requirements for rapid curing (curing time within 30 min): 4A6B/EP, 2A8B/EP, and 0A10B/EP. Among them, 4A6B/EP exhibits the best curing quality and mechanical properties. In particular, 4A6B/EP demonstrates the lowest values of curing shrinkage rate, internal curing stress, average pore size, porosity, and cumulative pore volume. Its low internal stress and low defects reduce the stress concentration, while more efficient deflection and branching of internal cracks enhance its deformation resistance. Consequently, 4A6B/EP shows the highest microhardness, fracture toughness, tensile strength, Young’s modulus, and elongation after fracture. Based on the comprehensive evaluation of rapid curing characteristics and mechanical properties, the 4A6B/EP system offers the best overall performance. Therefore, it is recommended as the preferred resin system for rapid plugging and repair of composite materials, providing a theoretical basis and technical support for boosting the application of epoxy resin composite materials in high-tech fields.

The Effect of Modifier on Electret Properties and Hardness of Epoxy Composite Material

The Effect of Modifier on Electret Properties and Hardness of Epoxy Composite Material

Investigation of the Effect of Hexagonal Boron Nitride Addition on the Mechanical Properties of Flax Fiber-Reinforced Composite Materials

Hexagonal boron nitride (h-BN) has recently been utilized as a reinforcement in composite materials due to its properties such as hardness, thermal conductivity, electrical insulation, and strong chemical stability. The aim of this study is to investigate the effect of nano-sized hexagonal boron nitride (h-BN) on the mechanical properties of flax fiber-reinforced composite material. For this purpose, initially, hexagonal boron nitride was added to epoxy resin in different weight ratios and homogenized without agglomeration using ultrasonic treatment. Then, by employing the hand lay-up method, the mixture was applied to flax fiber fabrics and the flax fiber-epoxy composites were produced using the vacuum bagging method. Mechanical performance of the composites, produced with 0.5%, 1%, and 1.5% by weight of hexagonal boron nitride, was determined through tensile, flexural, shear, and compression tests. Experimental results indicated that the addition of hexagonal boron nitride to flax fiber epoxy composite material increased the flexural strength and modulus compared to the unreinforced flax fiber epoxy composite material. The highest flexural strength and modulus were observed in the samples with 1.5% by weight of hexagonal boron nitride (h-BN). Consequently, it can be considered that flax fiber-epoxy composite material with hexagonal boron nitride (h-BN) addition holds potential, especially for applications subjected to bending moments.

Thermomechanical Properties of Ramie Fiber/Degradable Epoxy Resin Composites and Their Performance on Cylinder Inner Lining.

Type IV gas cylinders are widely used in the field of vehicles due to their advantages such as light weight, cleanliness, and low cost. Ramie fiber/degradable epoxy resin composites (RFRDE) provide new ideas for the material selection of Type IV gas cylinders due to their advantages of low carbon emissions, low environmental pollution, and renewable resource utilization. However, the poor interfacial bonding strength and moisture resistance between polyethylene plastics and RFRDE have limited their application areas. This study tested the mechanical properties of ramie fibers at different heat treatment temperatures, and studied the thermal mechanical properties of RFRDE through differential scanning calorimeter and curing kinetics methods. At 180 °C, the tensile strength of fiber bundles decreased by 34% compared to untreated fibers. As the highest curing temperature decreases, the tensile strength of RFRDE increases but the curing degree decreases. At the highest curing temperature of 100 °C, the tensile strength of RFRDE is 296 MPa. The effect of the corona discharge and flexible adhesive on the surface modification of polyethylene was analyzed using scanning electron microscopy. These results provide guidance for the development of natural fiber/degradable epoxy resin composite materials.

Epoxy composite materials filled with rice husk ash

The present research responds to two current tendencies, such as circular economy, involving reuse of industrial waste, and green chemistry, presupposing application of renewable resources and technologies, which minimize the negative environmental impact. The present article is dedicated to the study of the application of rice husk and its ash as a filled for epoxy composite materials. Rice husk represents a multi-tonnage agricultural by-product, subject to recycling, and at the same time, is a valuable source of amorphous silica. Temperature regime of rice husk ash (RHA) production, optimum content and particle size of filler providing maximum modifying effect were determined. The influence of modifying fillers on the complex of operational properties of filled epoxy compositions including hardness, wear resistance, adhesion to steel and aluminium and antifriction properties of epoxy coatings has been established. A comparative analysis of the properties of modified compositions with non-filled ones and with compositions filled with fully amorphous silica, including industrial analogue Aerosil 300, has been carried out. It has been established that the best compatibility with polymer epoxy matrix is possessed by rice husk ash obtained at the combustion temperature of 500оC introduced in the amount of 10 mass parts per 100 mass parts of epoxy polymer.

Research on new magnetic epoxy resin composite slurry materials and localization grouting diffusion mechanism

A significant number of steep cracks are frequently encountered in underground engineering, posing a threat to operation. The high-pressure grouting method is a commonly utilized repair technique. Nevertheless, conventional grout is prone to displacement due to its weight, making it challenging to ensure adequate filling of the cracks. Therefore, this study aims to develop a grouting material with targeted displacement and anchoring properties. Firstly, an optimal magnetic slurry composition was determined through an orthogonal test. Subsequently, XRD and SEM were used to analyze the impact of the magnetic field on the composition distribution, internal pore structure, and transient viscosity of the slurry. Afterwards, a model for localized grout diffusion under magnetic was established. The results show that the application of a magnetic field caused the slurry to compact due to magnetic forces, reducing its porosity. Moreover, the dynamic viscosity of the slurry increased exponentially with rising magnetic induction intensity. Notably, a 40.5% increase in the diffusion area was observed when the magnetic field intensity rose from 2500 to 4500 GS. The error between the measured and theoretical values of the magnetic slurry diffusion model was only 8.91%, indicating the model's accuracy in describing the slurry diffusion process under magnetic field influence.

Study on plasma modified silica powder epoxy resin composites

This work uses micrometer scale silicon powder as raw material, conducts plasma interface modification in a nitrogen atmosphere, and adds nitrogen elements to generate active groups such as amino groups on its surface to improve the dispersion of silicon powder, enhance the interface interaction between silicon powder and epoxy resin, and form Si–N bonds. To a certain extent, the absorption performance of silicon powder has been improved, which indicates the effectiveness of plasma modification of Si powder. The hardness of the modified composite material increased from 75.52 to 85.34 HA. Mechanical experiments have shown that the addition of 3% wt significantly improves the tensile strength of epoxy resin, increasing it from 16.47 to 22.67 Mpa. Further increase in dosage will lead to a decrease in tensile strength. After modification, the 3%, 5%, and 10% modified epoxy composite materials increased from 22.67, 9.94, and 5.67 Mpa before modification to 24.15, 14.52, and 12.75 Mpa, respectively. Using molecular dynamics simulation to verify the feasibility of plasma modification on epoxy composite materials, it was found that the simulation results were consistent with the experimental results, and the ultimate tensile strength of the modified composite materials was improved. The electrochemical impedance spectroscopy and salt spray test results show that the low-frequency impedance modulus of the composite coating modified by plasma interface is about one order of magnitude higher than that of the unmodified silicon powder composite coating. The coating containing 5 wt% plasma modified silicon powder exhibits the best corrosion resistance.

Investigating the solid particle erosion behavior of H3BO3 / B2O3 / SiO2 / Al2O3 reinforced glass fibre/epoxy composites and parametric evaluation using artificial intelligence

In this experimental study, the erosion wear behavior of glass fibre-reinforced (GF) composite materials was examined according to ASTM G76–95. Pure/GF reinforced epoxy composite (EP) materials were chosen as the main test sample. Boric Acid (H3BO3), Borax (B2O3), Silicon Dioxide (SiO2), and Aluminium Oxide (Al2O3) were added to the resin as reinforcement at a rate of 15% by weight. The erosion wear rate was investigated with various impingement angles (30°, 60°, and 90°), impact velocities (≈23, 34, and 53 m/s), alumina abrasive particle sizes (≈200 and 400 μm), and fibre directions (0° and 45°). Neural network models were employed effectively to predict the influence of the reinforcements on erosive wear rate. The erosive wear rate indicated that Al2O3 added GF/EP exhibited the most anti-erosive characteristics followed by silicon dioxide GF/EP and pure GF/EP however, the anti-erosive nature of GF/EP deteriorated with the addition of Borax and Boric Acid.

Enhancing epoxy composite materials through lime‐treated sugarcane bagasse and glass fiber reinforcement: Morphological, mechanical, and flame‐retardant insights

AbstractThis study investigates the utilization of sugarcane bagasse and glass fiber to reinforce epoxy composites, enhancing both mechanical and fire resistance properties. Initially, bagasse is collected, sun‐dried, and finely ground before being treated with lime water at concentrations of 3%, 5%, and 7% by weight. The treated bagasse is then mixed with epoxy resin and a hardening agent, followed by a curing process. For samples incorporating glass fibers, the fibers are manually integrated and cured similarly. The methodology involved detailed preparation of the bagasse, its treatment, and subsequent integration with epoxy resin. The mixture was processed under controlled conditions to ensure uniformity and quality. Mechanical properties such as tensile strength, flexural strength, compressive strength, and impact resistance were measured. Thermogravimetric analysis (TGA) was employed to assess thermal stability, while fire resistance was evaluated using the limiting oxygen index (LOI) and the 94‐V test method. Results demonstrated significant improvements in both mechanical and thermal properties with the addition of bagasse and glass fibers. The optimal treatment was identified at a 5% lime water concentration, yielding a tensile strength of 295.08 MPa, flexural strength of 371.24 MPa, compressive strength of 255.39 MPa, and Izod impact strength of 157.04 kJ/m2. TGA results showed the highest thermal stability at 5% concentration, with decomposition temperatures peaking at 402.52 °C. Fire resistance was markedly enhanced, achieving an LOI of 29.8% and meeting V2 level standards according to the 94‐V test method. In conclusion, treating sugarcane bagasse with a 5% lime water solution significantly enhances the mechanical and fire‐resistant properties of epoxy composites. The combination of sugarcane bagasse and glass fiber creates a robust material with high thermal stability and fire resistance, making it a viable option for applications requiring these enhanced properties.

A phosphorus/fluorine‐containing block copolymer endows epoxy with multifunctionality

AbstractIn order to achieve flame retardant, hydrophobic, and toughened epoxy resins, phosphorus/fluorine‐containing block copolymer (FBCP) was synthesized by reversible addition‐fragmentation chain transfer polymerization, and then the as‐synthesized PMADOPO‐b‐PHFBA block copolymer was used as additive to modify the epoxy resin, accompanying with a random copolymer (FRCP) serving as control group. It showed that due to the regular arrangement of molecular chains, FBPC formed a fibrous‐like structure at the fracture interface of epoxy/PMADOPO‐b‐PHFBA (EP/FBCP) samples, effectively enhancing the toughness of epoxy composite materials. The fracture energy of EP90/FBCP‐10 was higher than that of EP90/FRCP‐10 and was about twice than that of pure EP. The addition of 3 wt% FBCP could enhance the limited oxygen index (LOI) of EP97/FBCP‐3 to 33.2% and reached a V‐1 UL‐94 rating. As the addition of FBCP increased, the LOI gradually increased. When the addition of FBCP was 10%, the LOI and UL‐94 of EP90/FBCP‐10 was 38.2% and V‐0 grade, respectively. Meanwhile, the presence of fluorine element effectively reduced the surface energy of the composite EP material. Compared with pure EP, the water contact angle of EP90/FBCP‐10 was about 101° with an increasing of 20.8%. Furthermore, the flame‐retardant mechanism of EP/FBCP epoxy composites was discussed.

Effect of MWCNTs on static, dynamic, and wear performance of Vacuum Assisted Resin Infusion Molding (VARIM) processed glass fabric/epoxy polymer composites

In the present work, MWCNTs were used in wt.% of 0.075, 0.15, and 0.3 in epoxy resin, and then glass fabric/epoxy polymer (GF/EP) composites were fabricated using VARIM setup. The mechanical and wear properties of GF/EP composites were compared with and without the addition of MWCNTs. Maximum improvement in tensile and flexural performance were seen in GF/EP composites at 0.15 weight percent MWCNT addition when compared to a neat GF/EP one, based on static testing such as tensile and flexural tests. High-cycle fatigue test results show a relatively higher cycle count with 0.15 wt.% MWCNTs addition in the GF/EP composite compared to the GF/EP without the addition of MWCNTs. The wear performance also improved with a lower friction coefficient as well as a lower track depth and width for MWCNTs with added GF/EP than plain GF/EP composite. Therefore, in addition to decreasing surface softening and improving the wear performance of glass fabric epoxy composites, MWCNTs (0.15 weight percent) increased the interfacial adhesion at the fiber/matrix interface. This study establishes an optimum ratio of 0.15 wt.% of MWCNTs addition in glass fabric/epoxy polymer composites for enhancement in their mechanical and wear performance.

Elastic Property Evaluation of Fiberglass and Epoxy Resin Composite Material Using Digital Image Correlation.

This study focused on evaluating the sensitivity and limitations of the simplified equipment used in the Digital Image Correlation (DIC) technique, comparing them with the analog extensometer, based on the mechanical property data of a composite made of fiberglass and epoxy resin. The objectives included establishing a methodology based on the literature, fabricating samples through manual lamination, conducting mechanical tests according to the ASTM D3039 and D3518 standards, comparing DIC with the analog extensometer of the testing machine, and contrasting the experimental results with classical laminate theory. Three composite plates with specific stacking sequences ([0]3, [90]4, and [±45]3) were fabricated, and samples were extracted for testing to determine tensile strength, modulus of elasticity, and other properties. DIC was used to capture deformation fields during testing. Comparisons between data obtained from the analog extensometer and DIC revealed differences of 11.1% for the longitudinal modulus of elasticity E1 and 5.6% for E2. Under low deformation conditions, DIC showed lower efficiency due to equipment limitations. Finally, a theoretical analysis based on classical laminate theory, conducted using a Python script, estimated the longitudinal modulus of elasticity Ex and the shear strength of the [±45]3 laminate, highlighting a relative difference of 31.2% between the theoretical value of 7136 MPa and the experimental value of 5208 MPa for Ex.

Designing tribotechnical epoxy composite materials reinforced with chopped fibers and modified with silicon organic varnish

The object of research is modified epoxy composite materials containing fibrous fillers treated in physical fields. The technological features of the development of tribotechnical epoxy composites, which must withstand the effects of elevated temperatures, have been considered. In this case, it is necessary to modify the structure of the epoxy polymer matrix, which is achieved as a result of the introduction of heat-resistant organosilicon varnish. Organosilicon varnishes and chopped fibers contain technological additives, which complicates the process of structuring epoxy composites and leads to the appearance of structural defects. Removal of technological additives and cleaning the surface of the aramid and glass fibers from lubricants is possible as a result of processing the components of the composition in physical fields. There is a need to study the influence of physical fields on the structuring processes of the epoxy system and the formation of the structure of epoxy composites with specified properties. Modified epoxy composites contain chopped aramid and glass fibers treated with ultrasound. The tribotechnical characteristics of epoxy composites were studied at a sliding speed of V=1.0 m/s with a change in specific load from 0.5 MPa to 1.5 MPa. The temperature in the tribocontact zone during frictional interaction rises to 100 °C with an increase in the specific load. An increase in the density of the surface layer of tribocontact of epoxy composites with fillers treated in physical fields was revealed. The practical recommendations have been compiled for the implementation of the treatment technology of components in physical fields, which ensures structuring of epoxy composites with high tribotechnical characteristics

Transforming environmental sustainability: Lime‐treated used coffee grounds for innovative eco‐friendly epoxy composite materials

AbstractThis study proposes an innovative method to recycle used coffee grounds into environmentally friendly epoxy composite materials while emphasizing the sustainability of this process. This approach focuses on using lime‐treated coffee grounds as a reinforcing agent for epoxy composites. Diverse analytical techniques such as scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA) and mechanical testing according to international standards have been used to evaluate the properties of materials. Coffee grounds have been treated by soaking in Ca(OH)2 solution with different concentrations (0.1 m, 0.3 m) and processing times (1, 3 and 5 days), then combined with epoxy resin to form composite materials. The results showed that using coffee grounds treated with Ca(OH)2 significantly improved the stability and performance of epoxy composites. The best fire retardant performance was achieved with a Ca(OH)2 solution with a concentration of 0.3 m and a treatment time of 3 days, with a limiting oxidation index (LOI) of 21.6%. Furthermore, the compressive strength increased by about 20.79% compared to pure epoxy resin. This study highlights the potential of optimizing coffee grounds treatment parameters with Ca(OH)2 to improve the properties and performance of epoxy composites, thereby promoting practical application and environmental protection.

Facile preparation and application of ternary hybrid of POSS/DOPO/F macromolecular as highly-effective epoxy modifier

In order to easily achieve the multifunctionality of epoxy resin, this paper designs and synthesizes a ternary hybrid copolymer containing POSS/DOPO/F. This method not only facile combines POSS with DOPO, but also introduces F element to further reduce the surface energy of epoxy composite materials. Research has found that the POSS/DOPO/F ternary hybrid copolymer can achieve a UL-94 flame retardant rating of V-0 with just 5 wt% of the modifier, and the limit oxygen index of epoxy composites is 32% (23.1% higher than pure epoxy resin). The residual char after combustion is denser and the carbonization rate is higher. Furthermore, we conducted an in-depth analysis of the flame retardant mechanism of POSS/DOPO/F ternary hybrid copolymer epoxy composites using TGA-FTIR technology and EDS. In addition, the introduction of ternary hybrid polymers effectively improves the mechanical properties of epoxy composite materials and significantly reduces the surface energy of the composite materials.