EP Matrix Research Articles

Interfacial property optimization through the co-deployment of MOF-derived nickel phyllosilicate and DOPO: Effective reinforcement and flame retardancy of epoxy resin

Epoxy resin (EP) is a versatile material widely employed in diverse fields such as electronic encapsulation, coatings, and adhesives. The optimization of flame-retardant, mechanical and interfacial properties in composites through material modification and compounding represents a prominent research focus within the field of EP. This study presents a novel approach by synthesizing MOF-derived nickel phyllosilicate (K-NiPS) and compounding it with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) into the EP matrix. The incorporation of 5 wt% total K-NiPS and DOPO, with a mass ratio of 2:3, achieves a UL-94 V-0 rating and enhances the limiting oxygen index from 23.5 to 28.8%. This combination also reduced the peak heat release rate, peak smoke release rate, and total smoke release by 44.6%, 53.6%, and 37.8% respectively. Besides, the interface optimization effect of K-NiPS in collaboration with DOPO improved the tensile strength of EP/2K-NiPS/3DOPO from 77.5 MPa to 94.3 MPa, and the wear rate was only 1.25 × 10-5 mm3/(N·m), which is 82.2% lower than that of pure EP. This study will pave the way for the applied interface design of multi-functional EP.

Novel Aryl Phosphate for Improving Fire Safety and Mechanical Properties of Epoxy Resins.

Epoxy resins (EPs) are highly flammable, and traditional flame retardant modifications often lead to a significant reduction in their mechanical performance, limiting their applications in aerospace and electrical and electronic fields. In this study, a novel flame retardant, bis(4-(((diphenylphosphoryl)oxy)methyl)phenyl)phenyl phosphate (DMP), was successfully prepared and introduced into the EP matrix. When the addition of DMP was 9 wt%, the EP/9 wt% DMP thermosets passed the UL-94 V-0 rating, and their LOI was increased from 24.5% of EP to 35.0%. With the introduction of DMP, the phosphoric acid compounds from the decomposition of DMP promoted the dehydration and charring of the EP matrix, and the compact, dense char layer effectively exerted the shielding effect in the condensed phase. Meanwhile, the produced phosphorus-containing radicals played a quenching effect in the gas phase. As a result, the peak heat release rate (PHRR) and total heat release (THR) of EP/9 wt% DMP were reduced by 68.9% and 18.1% compared to pure EP. In addition, the polyaromatic structure of DMP had good compatibility with the EP matrix, and the tensile strength, flexural strength and impact strength of EP/9 wt% DMP were enhanced by 116.38%, 17.84% and 59.11% in comparison with that of pure EP. This study is valuable for expanding the application of flame-retardant EP/DMP thermosets in emerging fields.

Layer-by-layer assembling boron nitride/polyethyleneimine/MXene hierarchical sandwich structure onto basalt fibers for high-performance epoxy composites

Interfacial adhesion directly affects the mechanical properties of basalt fiber (BF)-reinforced polymer composites. To construct a more superior interphase between BFs and epoxy resin (EP) than a weak interphase of the unmodified BF/EP, we propose a hierarchical sandwich structure consisting of sodium hydroxide–activated boron nitride (BNOH), polyethyleneimine (PEI), and MXene (MX, Ti3C2Tx) through facile layer-by-layer self-assembly. The fabricated BNOH/P/MX sandwich structure (P denoting “PEI”) can synergistically improve the interface adhesion by enhancing the mechanical interlocking and chemical bonding of the composites. When the composites reinforced by BF–BNOH/P/MX subject to the external loading, flexible PEI molecules allow two-dimensional (2D) rigid BNOH and MX nanosheets to slip at the interface by uncurling the molecular chains, dissipating a great amount of energy during the fracture progress. Meanwhile, the hierarchical BNOH/P/MX sandwich structure acts as an excellent interface and possesses multistage gradient modulus and wider thickness, uniformly and efficiently transferring the stress from the EP matrix to BFs. The interfacial shear strength, impact strength, and fracture toughness of BF–BNOH/P/MX-reinforced EP composite are substantially improved by 45.9 %, 60.6 %, and 148.9 %, respectively, compared with bare BF–based composites. This study can provide valuable references and inspirations for designing and constructing high-quality interfaces for high-strength and high-toughness BF structural materials, taking advantage of 2D materials.

Secondary k-Kernel Symmetric Interval Valued Intuitionistic Neutrosophic Fuzzy Matrices

We propose the idea of secondary symmetric k-kernels with interval-valued intuitionistic neutrosophic fuzzy matrices (IVINFM) like an EP matrix within the complex field. The notion of secondary kernel IVINFM and k-kernel symmetric (KS) IVINFM is presented by providing examples. We also illustrate the graphical representation of KS adjacency IVINFM and incidence IVINFM. We found every isomorphic IVINFM and non-isomorphic IVINFM graph to be k-KS IVINFM. However, the reverse shall not be the case. The definition of k-symmetric IVINFM as k- KS IVINFM, but the reverse is not the case. The characteristics of secondary kernels IVINFM, which are symmetric IVINFM, have been explored in this research using examples. The relationship between s-k KS IVINFM, symmetric s- KS IVINFM, and KS IVINFM, and the KS IVINFMs are examined. We identify the required and sufficient criteria for the KS IVINFM and s-k KS IVINFM. The comparable requirements for the various g-inverses that make up an s-k KS IVINFM are shown. The generalized inverses of a KS IVINFM A, which correspond to the sets A{1,2}, A{1, 2 ,3} and A{1,2, 4} are described.

Functionalized LDH via intercalation of gluconate anion and surface assembly of ultrafine copper hydroxide for improving mechanical properties and the fire safety of epoxy resin

To impart epoxy resin (EP) with outstanding mechanical properties and fire safety, LDH was systematically functionalized through gluconate anion (GA) intercalation followed by surface assembly of ultrafine Cu(OH)2, resulting in the LDH-GA@Cu(OH)2 hybrid. Comprehensive characterizations confirmed the successful synthesis of the desired product, with a uniform distribution of ultrafine Cu(OH)2 nanoparticles on the GA-intercalated LDH surface. The findings revealed that LDH-GA@Cu(OH)2 improved the mechanical properties of EP due to the increased LDH layer spacing, facilitating EP chain insertion, and the hydrogen bonding between the –OH of GA and the EP matrix. Fire retardancy tests indicated that the EP composite containing 7.5 wt% LDH-GA@Cu(OH)2 achieved a limiting oxygen index (LOI) of 30.1%. Furthermore, compared to pure EP, the composite demonstrated significant reductions in the peak heat release rate (PHRR) and peak CO production rate (PCOP) by 47.4% and 60.5%, respectively, underscoring its superior flame-retardant and toxic smoke suppression capabilities. Mechanistic studies further indicated that ultrafine Cu(OH)2 enhanced char formation through catalytic charring at the interface, which promoted compact and cohesive char layers. Overall, this work proposes a promising functionalization strategy for LDH to endow EP with excellent comprehensive performance.

A novel conjugated microporous polymer nano hollow sphere containing N, P and Si flame retardant elements with both thermal insulation and flame retardant properties

It is particularly important to develop new materials with both thermal insulation and flame retardant properties for addressing the severe issues caused by fire accidents. Herein, a kind of conjugated microporous polymer nanospheres with hollow structure (HCMPNS) was synthesized by Sonogashira-Hagihara cross-coupling reaction using SiO2 nanospheres as hard template and 1,3,5-triacetylenebenzene, as alkynyl monomer. Then, HCMPNS was chemically graft-modified with azidotrimethylsilane (TMSA) by "click" chemistry (HCMPNS-FRSi), and the HCMPNS-FRSi obtained from the reaction was introduced into flammable epoxy resin (EP) to obtain EP based composites, i.e. EP-Ⅰ and EP-Ⅱ. The thermal conductivities were found to be 0.0341 W m−1 K−1 and 0.0268 W m−1 K−1 for EP-Ⅰ and EP-Ⅱ, respectively, showing excellent thermal insulation performance. The total heat release (THR), the total smoke production (TSP) and the peak CO2 produced (CO2P) of EP-Ⅰ were reduced by 18.0 %, 8.0 %, 14.3 % compared with pure EP as measured by cone calorimetry (CC), respectively, indicating a certain extent flame retardant effect. In order to further improve its flame retardant properties, phosphoric acid containing the flame retardant phosphorus element was added to HCMPNS-FRSi (HCMPNS-FRSi-P), followed by the introduction of the resulting HCMPNS-FRSi-P into EP matrix to form EP based composites with Si and P dual incorporation (EP-III and EP-IV), with the thermal conductivities of 0.0470 W m−1 K−1 and 0.0855 W m−1 K−1, respectively. Through the cone calorimetry (CC) of EP-III, EP-IV, total heat release (THR) were reduced by 17.0 %, 23.8 %, total smoke production (TSP) were reduced by 6.2 %, 7.2 %, respectively. The peak heat release rate (HRR) and the peak CO2 produced (CO2P) of EP-Ⅳ were reduced by 16 % and 25 %, respectively, compared with pure EP. It has good thermal insulation and flame retardant effect. Therefore, HCMPNS-FRSi-P, as a new type of flame retardant material, has great potential in the fields of electronics, construction, transportation and so on.

Tribological properties of oil impregnated carbon nanocapsules modified with polydopamine-polyethyleneimine

Self-lubricating microcapsules can reduce the coefficient of friction/wear and improve the tribological properties of polymer composites. Impregnation of prefabricated shell with core substances is a versatile and applicable route to obtain the microcapsules. In this work, double shell nanocapsules (PA@C HSM) with particle size of 448nm, shell thickness of 65nm are obtained by incorporating paraffin wax (PA) into the pre-synthesized hollow carbon nanospheres (PHCs)and then packaged by co-depositing with polydopamine (PDA) and polyethylenimine (PEI). The PDA/PEI transition shell increase the surface roughness of the nanocapsule and enhance the compatibility with the polymer matrix which will contribute to the improved oil storage ability and thermal stability of the nanocapsules as well. The distinguished mechanical interlocking and chemical interface bonding between PDA/PEI layer and EP matrix effectively facilitates mitigating the unfavorable impact of PA@C HSM on the mechanical properties of the composite with the modulus of the 7.5wt.% PA@C HSM/EP composites increased by 17.44%. As for the tribological performance of PA@C HSM/EP composite, the tribological properties are boosted remarkably and the friction coefficient and wear rate of 7.5%PA@C HSM/EP composite are reduced by 77.69% and 98.79% compared with pure EP material.

Linear polydichlorophosphazene and Ti3C2Tx MXene nanohybrids: Synthesis and application to epoxy resin to improve the fire safety and mechanical properties

Enhancing the fire safety of epoxy resins (EPs) typically requires a significant amount of flame retardants, which often results in considerable degradation of their mechanical properties. To address this issue, a novel flame retardant known as PDCP@DPA@MXene was synthesized and integrated into EP to achieve notable improvements in flame retardancy, smoke suppression, and mechanical strength. By incorporating 1.5 wt% PDCP@DPA@MXene, the impact strength, tensile strength, and elongation at break of the resulting PDM-1.5 %/EP composite reached 12.1 kJ/m2, 57.4 MPa, and 13.0, respectively, reflecting enhancements of 63.5 %, 18.4 %, and 17.1 % compared to the pure EP. The enhancement in tensile strength may be attributed to the high rigidity of Ti3C2Tx MXene, which reinforces the EP matrix. Additionally, the intertwined structure of PDCP@DPA@MXene chains effectively mitigates material fracturing and absorbs impact forces, thus toughening the EP. The presence of phosphorus, nitrogen, and titanate in PDCP@DPA@MXene contributes to the formation of a more compact char layer. The PDM-1.5 %/EP sample achieved a V-0 rating in the vertical UL-94 test and exhibited a high limiting oxygen index of 32.0. Furthermore, the sample containing 2 wt% PDCP@DPA@MXene showed a significant reduction in peak heat release rate (p-HRR) and total heat release (THR), recording values of 689 kW/m2 and 71.9 MJ/m2, which are decreases of 45.1 % and 26.9 %, respectively, compared to pure EP. Additionally, the incorporation of PDCP@DPA@MXene led to a reduction in CO production. These flame-retarded EPs demonstrate strong potential for various applications due to their elevated glass transition temperature and robust thermal stability.

Preparation and study on electrical/thermal properties of epoxy/polyacrylate rubber composite dielectric

AbstractWith the development of power systems and electronic devices, epoxy resin (EP) is facing increasingly severe operating environments, and its performance may not meet expectations. In order to broaden the application of EP, the DE/EP composite films were prepared with EP as matrix, polyacrylic rubber dielectric elastomer (DE) as reinforcement materials. The structure of DE/EP composite films was characterized by XRD, SEM, and other methods, and the electrical and thermal properties of the materials were tested and studied. The study found that with appropriate dissolution and stirring treatment, DE can be evenly dispersed in the EP matrix, and the introduction of DE does not significantly affect the structure of the EP molecular chain, also found the introduction of DE improve the electrical and thermal properties of EP. The breakdown strength of the 4% DE/EP composite film surpasses that of the pure EP film by 15.58%. Additionally, the thermal conductivity of the 8% DE/EP composite film is elevated by 41.6% compared to the pure EP film, while its dielectric constant is also enhanced by 8.2%. This work may provide a theoretical basis for studying the application of EP modified system in electrical engineering, integrated circuit packaging and other fields.

Facile Synthesis of Bis-Diphenylphosphine Oxide as a Flame Retardant for Epoxy Resins.

A phosphorus-containing compound, (oxybis(4,1-phenylene))bis(phenylphosphine oxide) (ODDPO), was successfully synthesized and used as a flame retardant for epoxy resin (EP). The results demonstrated that EP/ODDPO, containing 1.2 wt% phosphorus, achieved a vertical burning V-0 rating, with a limited oxygen index value of 29.2%, indicating excellent flame retardancy. Comprehensive evaluations revealed that ODDPO exhibited both gas-phase and condensed-phase flame-retardant effects on EP, with a particularly notable barrier effect. In addition, the incorporation of ODDPO had a minimal negative impact on the glass transition temperature (Tg) and thermal stability of the EP matrix. Compared to unmodified EP (EP-0), the Tg value and initial decomposition temperature of EP/ODDPO-1.2 decreased by only 7.6 °C and 10.0 °C, respectively. Moreover, the introduction of ODDPO significantly improved the hydrophobicity and water absorption resistance of epoxy materials, which is attributed to ODDPO's rigidity and symmetric structure, reducing water molecule permeation. Furthermore, the dielectric properties of ODDPO-modified EP samples were strengthened compared to EP-0, due to the ODDPO's symmetric structure reducing the polarity of the matrix. The above results indicated that ODDPO serves as an excellent flame retardant while enhancing other properties of the EP matrix, thereby contributing to the preparation and application of high-performance epoxy materials.

Effect of diammonium hydrogen phosphate coated with silica on flame retardancy of epoxy resin.

Epoxy resin has become one of the most widely used polymers owing to their excellent comprehensive properties. However, the inherent inflammability of epoxy resin (EP) has seriously limited its application in a range of fields with high fire safety requirements. Herein, a novel shell-core hierarchy architecture (DAP@SiO2) was prepared, composed of diammonium hydrogen phosphate (DAP) and in situ grown silica, and its structure and morphology were characterized by electron microscopy and infrared spectroscopy. The results indicated that silica particles were uniformly coated onto the surface of DAP. The modified DAP was used to reinforce the epoxy resin. The thermal stability of the EP blends was studied with the use of thermogravimetric analysis. The diammonium phosphate in DAP@SiO2 flame retardant produces pyrolysis gases such as NH3 and N2 during decomposition, diluting the concentration of oxygen and flammable volatile products around the flame. Secondly, silica migrates to the surface of epoxy resin to form a shielding layer, forming compounds containing Si-O-Si and O-Si-C structures, which can be cross-linked with other condensed phase products, greatly improving the thermal stability of the carbon layer. Fire behavior was evaluated using the limiting oxygen index (LOI), vertical burning test, and the cone calorimetry, and the flame retardancy mode of action was explained. With 12% of DAP@SiO2 involved, the EP blend passes UL-94 V-0 level, and its limiting oxygen index (LOI) reaches 33.2%. The incorporation of DAP@SiO2 in an EP matrix showed a slight reduction in the heat release and smoke production. The flame retardant mode of the EP polymer shows that its flame retardant and smoke suppression characteristics are related to the interaction of flame retardants in the gas phase and condensed phase. The mechanical properties test results illustrated that the tensile strength, elastic modulus and impact strength of EP/3%DAP@SiO2 are improved compared with pure EP. This is due to the crosslinking reaction between a large number of amino groups on the surface of DAP@SiO2 and the epoxy group on the epoxy resin, which significantly enhances the interfacial compatibility between DAP@SiO2 and epoxy resin, making the combination of DAP@SiO2 and epoxy resin closer.

A versatile ionic liquid enables epoxy resin with excellent fire safety and mechanical properties but ultra-low loading

The emergence of ionic liquids provides an effective way to construct new advanced multifunctional epoxy resin (EP) composites with excellent fire retardancy and mechanical properties. In this study, 1-butyl-3-methylimidazolium dibutyl phosphate (BDBP) was synthesized via a facile strategy and then incorporated into the EP matrix. The results showed that ultra-low loading of BDBP (1 wt%) enabled EP composite to achieve a V-0 rating (3.2 mm) in the UL-94 test. When increasing the loading to 4 wt%, the limiting oxygen index (LOI) of EP/BDBP4 composites was improved to 31.9 %. Meanwhile, the peak heat release rate (PHRR), total heat release (THR), and total smoke production (TSP) significantly decreased by 48.1 %, 21.9 %, and 13.5 %, respectively, compared to neat EP. Moreover, the presence of BDBP increased the tensile strength of EP/BDBP2 by more than 7 %, while all EP/BDBP composites maintained high transparency. In summary, this work provides a feasible and low-cost idea for constructing multifunctional EP composites, paving the way for their applications in aerospace, wind turbines, and electronic and electrical fields.

Novel eco-friendly bio-nano flame retardant via the electrostatic-driven hybridization of natural halloysite nanotubes and phytic acid for superior fire safety of epoxy composites

Driven by increasingly stringent safety regulations and enhanced fire hazards awareness, rationally designing a highly flame-retardant and eco-friendly polymer composites has become critically significant, but remains challenging. Herein, to endow epoxy resin (EP) composites with exceptional fire safety while maintaining its desirable performances, a novel bio-nano flame retardant GPP@HNTs was successfully prepared via the electrostatic-driven hybridization of two natural-available green materials, halloysite nanotubes (HNTs) and phytic acid (PA). It was found that the GPP@HNTs can uniformly disperse in EP matrix due to its strong interfacial interaction with EP. In compassion with EP, the flame retardancy of GPP@HNTs/EP composites was effectively enhanced, reaching UL-94 V-0 rating and exhibiting a 42.55 % increase of LOI value, 32.76 % decrease in peak heat release rate (PHRR), 25.92 % reduction in total heat release (THR). Furthermore, the GPP@HNTs/EP composites also present excellent thermal stability and mechanical properties. Such a facile yet efficient hybridization design of bio-nano flame retardant paves the way for wide practical applications of the flame-retardant and mechanically robust EP composites in various industrial fields.

Fire-resistant and mechanically-robust phosphorus-doped MoS2/epoxy composite as barrier of the thermal runaway propagation of lithium-ion batteries

Thermal runaway propagation (TRP) is an utmost safety issue in battery modules owing to its derivative accidents of fire or explosion. This study develops a novel flame-retardant epoxy resin (EP) board to prevent the battery TRP. The phosphorus doped MoS2 nanowires (PR-MoS2) is designed and incorporated into EP matrix to acquire EP/3.0 PR-MoS2 composite. The composite shows 159.4 % increase in char yield, 56.7 % decrease in peak heat release rate, 56.6 % reduction in peak CO production rate. By using EP/PR-MoS2-3 (EP/3.0 PR-MoS2 composite with thickness of 3 mm) between 103450-pouch cells, TRP can be effectively stopped. Meanwhile, the temperature of surviving battery remains below 100 °C. Of note, the minimum changes in internal crystal structure, chemical composition and electrochemical characteristics are discerned for the surviving battery. This research will offer inspirations for the design of TRP suppression materials, guaranteeing the safety the battery.

Epoxy resin coatings doped with layered double hydroxide for enhanced anti-permeation performance

Excessive permeation from in-service fuel storage tanks at gas stations can lead to serious damage to the environment. Epoxy resin (EP), as a common impermeable coating, its performance may gradually fail due to corrosion and other problems. Layered double hydroxide (LDH), serving as a lamellar inorganic nanofiller, can be incorporated into epoxy resin to improve the anti-permeation properties, while easy agglomeration and poor compatibility of LDH in epoxy resin make the composites difficult to achieve the desired performance. In this work, sodium dodecyl sulphate (SDS) was adopted to connect LDH and epoxy resin from the interfacial enhancement and interlayer regulation points of view. A series of advanced characterizations were applied to analyze the chemical state and morphology of LDH-SDS/EP composite castings. When doped with 3 wt% LDH-SDS, its mass change rate after 28 days of immersion in No.0 diesel fuel was 0.093%, and the flexural strength reached 95.56 MPa, which indicated that the interfacial and interlayer regulation by SDS enhanced anti-permeation performance and effectively alleviated the loss of mechanical properties of the composite coating. Molecular dynamic simulation was further used to reveal the mechanism of enhanced anti-permeation performance by SDS regulation. The results showed that the enhanced anti-permeation performance by SDS regulation could be attributed to the regulated nanofillers of stronger molecular binding with EP matrix and reduced nanofiller/polymer interface. The regulation of LDH can be widely employed to enhance the performance of epoxy resin in extensive applications.

Polydopamine-primed FeCo-LDH endowed epoxy resin with enhanced flame retardancy and mechanical properties

The integration of layered double metal hydroxides (LDH) into epoxy resin (EP) for flame retardancy is in line with the principles of environmentally friendly and sustainable development. In this study, polydopamine (PDA)-primed intercalated LDH containing iron and cobalt ions (LDH-DBS@PDA) was prepared, and its chemical composition, structure and morphology were thoroughly characterized. Due to the synergistic flame-retardant properties exhibited by LDH and PDA, as well as the catalytic charring properties of iron and cobalt ions in both condensed and gaseous phases, EP composite with 5 wt% LDH-DBS@PDA achieved a UL-94 V-0 rating with a limiting oxygen index of 30.7 %. Moreover, EP/LDH-DBS@PDA exhibited a significant decrease in total heat release by 48 % and smoke release by 52 %, demonstrating remarkable fire safety performance. Additionally, the existence of LDH-DBS@PDA improved impact strength, tensile strength, and glass transition temperature due to strong interactions between PDA and EP matrix. This work presents a promising strategy for developing highly efficiency flame retardants with excellent compatibility for polymeric materials.

Influence of phosphomolybdate modified with quaternary ammonium salts on enhancing the flame retardancy and antibacterial characteristics of epoxy resin/aluminum diethylphosphinate composites

In this work, we synthesized a series of compounds, denoted as xCTAB@AMP, by incorporating varying different molar fractions of cetyltrimethylammonium bromide (CTAB) into ammonium phosphomolybdate (AMP). The effects of CTAB modification on the surface characteristics, morphology and hygroscopicity of AMP were studied. Moreover, we explored the combined flame-retardant impact between xCTAB@AMP and aluminum diethylphosphinate (ADP) when incorporated into epoxy resin (EP), as well as the resulting composite's mechanical properties, thermal stability and antibacterial properties. The EP composite containing 50 molar percent CTAB-modified AMP (EP/50CTAB@AMP/ADP) demonstrated remarkable flame retardancy, achieving a UL-94 V-0 rating and increasing limiting oxygen index (LOI) to 30.0%. This formulation significantly lowered the peak heat release rate (PHRR) to 452 kW/m2, a 65% reduction to that of EP, and the total heat release (THR) to 68 MJ/m2, a 24% decrease to that of EP. Additionally, compared to EP, the peak smoke production rate (PSPR) of this composite was decreased by 30% (0.28 m2/s), the total smoke production (TSP) was reduced by 25% (30.2 m2), and peak carbon monoxide release rate (PCOP) was diminished by 34% (0.038 g/s). The combination of 50CTAB@AMP and ADP in the EP matrix exhibited an exceptional synergistic flame-retardant effect. Concurrently, the CTAB modification bolstered the interfacial interactions between AMP and the EP matrix, which enhanced the mechanical properties of EP/AMP/ADP composites. As a result, the tensile strength and elongation at break of the EP/50CTAB@AMP/ADP composite increased by 13% and 15%, respectively, compared to the EP/AMP/ADP. Moreover, the 50CTAB@AMP maintained its inherent antibacterial activity, which endowed the EP/50CTAB@AMP/ADP composite with a potent inhibitory effect against Staphylococcus aureus, a common pathogenic bacterium.

A Simple and Efficient Magnesium Hydroxide Modification Strategy for Flame-Retardancy Epoxy Resin.

Magnesium hydroxide, as a green inorganic flame-retardancy additive, has been widely used in polymer flame retardancy. However, magnesium hydroxide is difficult to disperse with epoxy resin (EP), and its flame-retardancy performance is poor, so it is difficult to use in flame-retardant epoxy resin. In this study, an efficient magnesium hydroxide-based flame retardant (MH@PPAC) was prepared by surface modification of 2-(diphenyl phosphine) benzoic acid (PPAC) using a simple method. The effect of MH@PPAC on the flame-retardancy properties for epoxy resins was investigated, and the flame-retardancy mechanism was studied. The results show that 5 wt% MH@PPAC can increase the limiting oxygen index for EP from 24.1% to 38.9%, achieving a V-0 rating. At the same time, compared to EP, the peak heat release rate, peak smoke production rate, total smoke production rate, and peak CO generation rate for EP/5 wt% MH@PPAC composite material decreased by 53%, 45%, 51.85%, and 53.13% respectively. The cooperative effect for PPAC and MH promotes the formation of a continuous and dense char layer during the combustion process for the EP-blend material, significantly reducing the exchange for heat and combustible gases, and effectively hindering the combustion process. Additionally, the surface modification of PPAC enhances the dispersion of MH in the EP matrix, endowing EP with superior mechanical properties that meet practical application requirements, thereby expanding the application scope for flame-retardant EP-blend materials.

Diaminodiphenylmethane modified zirconium phosphate: A new strategy for trace addition to improve flame retardancy, smoke inhibition, and compatibility of epoxy resins

AbstractHigh‐efficient flame retardants (ZrP‐DDM) were synthesized successfully via ion‐exchange method, using diaminodiphenylmethane (DDM) modified layered zirconium phosphate (α‐ZrP). Trace addition of ZrP‐DDM in epoxy resins (EP) can enhance the flame‐retardant, smoke‐inhibition, mechanical, and thermal stability properties of EP composites. As shown in the results, ZrP‐DDM exhibits a better synergistic effect than α‐ZrP, and the EP composites containing 0.5 wt% ZrP‐DDM (EP/0.5ZrP‐DDM) show excellent flame‐retardant and smoke‐inhibition properties. Especially, EP/0.5ZrP‐DDM possesses a limiting oxygen index (LOI) of 33.7% with UL94 V‐1 rating, while the EP composites containing 0.5 wt% ZrP (EP/0.5ZrP) has a LOI of 30.1% and fails to achieve the UL94 rating. Furthermore, the peak heat release rate (PHRR), total heat release rate (THR), and smoke density rating of EP/0.5ZrP‐DDM decrease by 10.2%, 3.7%, and 8.2% compared with EP/0.5ZrP. Based on condensed‐phase product analysis, EP/ZrP‐DDM sample provides a gas source for intumescent char layer, and produces a stable phosphorus‐rich crosslinking structures during combustion, thus decreasing the fire hazard of the composite material. Meanwhile, the introduction of ZrP‐DDM has a less impact on tensile strength of EP composites compared with α‐ZrP, suggesting the addition of ZrP‐DDM effectively enhances the compatibility with the EP matrix, thereby maintaining excellent mechanical properties of the EP matrix.

P/N synergistic integrated flame retardants with instant cross-linking at high-temperature for flame retardancy and impact resistance of epoxy resins

With the development of flame retardant technology, intumescent flame retardant (IFR) systems, and instant cross-linking in case of fire have become important directions for epoxy resin (EP) flame retardancy. A carbonized matrix containing a benzoxazine structure was constructed with the triazine structure, and the integrated flame retardant (TRBPO) was constructed by introducing the phosphorus source through a partial ring-opening reaction. It can maintain its structural characteristics during the curing process of EP. When EP materials are exposed to fire, TRBPO will cross-link in the EP matrix and work as the P/N synergistic IFR system to achieve excellent flame retardancy. The results showed that 5 wt% of TRBPO could make EP composites reach UL-94 rating of V-0 with a PHRR of 303.7 kW/m2, and the TSP and TSR were reduced by 48.5 % and 48.9 %, respectively, compared with pure EP. The introduction of TRBPO has a impact resistance effect on EP, and its excellent stress dispersion effect made the impact strength of 5-TRBPO/EP reached 36.49 KJ/m2. The analysis of the flame retardant mechanism proved that the rapid carbon formation function of IFR and the self-crosslinking flame retardancy of TRBPO in the fire are the main reasons for flame retardancy. In addition, the capture of flammable groups in the gas phase is an important source of flame retardant effect.