This study analyzes the effect of anisotropy and the internal heat source in a Darcy–Forchheimer porous layer. It is well known that the variations in viscosity can be attributed to the temperature. Therefore, in the present problem, we consider a linear variation in viscosity with temperature for simplicity. We first derived the linear instability theory and then established global stability using the energy functional approach. In the global stability analysis, we show that working with the L2 norm fails to give a sufficient condition for global stability by exhibiting that the associated maximization problem is unbounded in the underlying stability measure space. Then, we show that a conditional stability bound can be achieved by restricting the internal heat source parameter Q with higher-order norms. The eigenvalue problems obtained in linear and nonlinear theories were integrated numerically. The linear and nonlinear instability thresholds are then compared to identify the potential regions of sub-critical instabilities. It is observed that the system is stabilized when the horizontal component of thermal diffusivity dominates and is unstable when the vertical component of thermal diffusivity dominates. We also found that increasing the variable permeability parameter λ destabilized the system. It is observed that increasing viscosity stabilizes the system, and decreasing viscosity encourages the start of convection. It is also interesting that, in the presence of an internal heat source, the region of subcritical instability increases with increasing viscosity effect but reduces with increasing vertical permeability λ.
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