Biocompatible materials are natural or man-made substances kept in the body to turn a living cell into a working organ. Bone tissue and biocompatibility are emerging as an alternative approach to regenerating bone due to some distinct advantages over autografting and allografting. This research aimed to fabricate a novel porous scaffold Ti-Nb-Zr-Sn alloy that can be utilized as a bone substitute. Ti-Nb-Sn-Zr were selected by different weight ratios and synthesized using the powder metallurgy method. Zirconium (Zr) is incorporated to get enhanced biological performance. The elements Ti, Nb with Zr, and Sn are utilized due to their excellent biocompatibility with the human body. The Ti-35Nb-7Zr-4Sn alloy has high tensile strength between 1042 and 1603 MPa by increasing Zr and Nb weight ratios. In addition, 35% Nb/7% Zr with 4% Sn composite show improved hardness, which is beneficial for resembling bone tissue and die-casting fittings in automobile applications. Fatigue and wear analysis is conducted to help us understand the behaviour of the Ti-Nb-Zr-Sn alloy.
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