Thin-film Electronics Research Articles

Thin-Film Electronics on a Green and Flexible Cellulose-Based Film

Thin-Film Electronics on a Green and Flexible Cellulose-Based Film

Simple non-fused ring electron acceptors enables effective organic solar cells by employing heptan-3-yloxyl side chains

Designing low-cost electron acceptors for effective bulk heterojunction (BHJ) organic solar cells (OSCs) is challenging. Here, we report two low-cost electron acceptors (TT-BO and TT-EH) with the same core of heptan-3-yloxylated thieno[3,2-b]thiophene, differing only in the alkylated thiophene-bridges. Both acceptors have similar low optical gaps (≈1.40 eV), but TT-EH exhibits a more ordered microstructure in thin film and higher electron mobility of 2.0 × 10−4 cm2 V−1 s−1 compared to TT-BO (1.7 × 10−4 cm2 V−1 s−1). After blending with the polymer donor, the TT-EH blend film shows a longer crystal coherence length of 2.4 nm for π-π stacking. Consequently, the TT-BO-based OSC achieves a 13.1 % power conversion efficiency (PCE). In contrast, the TT-EH-based OSC produces an excellent PCE of 14.2 %, the highest value among this kind of electron acceptors. This work offers a new insight into designing low-cost electron acceptors for efficient OSC.

Three-Dimensional Radiative Rotating MHD Nanofluid Flow of Over a Stretched Sheet with Homogeneous-Heterogeneous Chemical Reactions

CNTs are employed in energy storage, device modelling, automobile parts, water filters, thin-film electronics, coating, and more. The continuous three-dimensional (3D) magnetohydrodynamics (MHD) rotational flow of water-based nanofluid comprising SWCNT and MWCNT past a stretching/shrinking sheet under magnetic field and homogeneous-heterogeneous chemical processes is examined in this study. Heat transport is also examined with thermal radiation and heat source/sink. The governing partial differential equations (PDEs) are transformed to non-linear ODEs using proper similarity transformations and solved numerically using MATLAB's bvp4c package. Graphs and tables show how magnetic field, rotational, suction/injection, thermal radiation, heat source/sink parameters, nanoparticle (NP) volume fraction, and homogeneous and heterogeneous reactions affect velocity, temperature, concentration, skin friction coefficient, and Nusselt number. For larger rotational parameters, the main velocity declines and the second velocity increases, and MWCNTs flow more than SWCNTs.

Aggregation−induced red−shift emission from self-assembled planar naphthalene diimide dye: Interlayer in a Schottky-type photodiode and DFT studies

In this study, a planar, soluble, thin film-forming and self-assembled small naphthalene diimide (3) molecule with a subtle moiety at the imide-nitrogen was synthesized, and applied for the first time in literature as an interfacial layer between Al and p-Si layers in a Schottky-type photodiode. The morphology of the compound was examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The thin film structure and morphology affected the optical and electrical properties. The energy levels of the highest occupied molecular orbitals and lowest unoccupied molecular orbitals of 3 were calculated as −6.14 eV and −4.02 eV, corresponding to the band gap of 2.12 eV consistent with density functional theory (DFT) results. Differential scanning calorimetry (DSC) studies revealed a relatively high Tg value at 208 °C, indicating high-temperature applicability of the crystalline structure. The I–V measurements of Al/3/p-Si heterostructure were performed under dark and various light power intensities. The current steadily rose with each incremental 20 mW increase in light intensity. The reverse current increased almost 10-fold at 100 mW/cm2 illumination compared to dark measurement. The photodiode's responsivity, photosensitivity, and detectivity factors were elucidated. The photodiode's characteristic values, such as Io, n, ϕb, and Rs, were obtained as 3.50 × 10−6 A, 8.24, 0.588 eV and 2.266 kΩ, respectively. The fabricated Schottky-type diode showed promising results for the optoelectronic field. The compound's perfect solubilities in a wide range of solvents, processability, excellent chemical and photochemical stabilities, and exciting optical, thermal and electrochemical properties make it an ideal candidate for thin film and molecular electronics applications.

Synthesis and Investigation of ReSe2 Thin Films Obtained from Magnetron Sputtered Re and ReOx

The promise of two-dimensional (2D) rhenium diselenide (ReSe2) in electronics and optoelectronics has sparked considerable interest in this material. However, achieving the growth of high-quality ReSe2 thin films on a wafer scale remains a significant challenge. In this study, we adopted a two-step method to produce ReSe2 thin films by combining magnetron sputtering of Re and ReOx onto flat substrates with subsequent selenization via atmospheric pressure chemical vapor transport (CVT). After analyzing the produced films using X-ray diffraction to identify the crystalline phase in formed thin film and scanning electron microscopy (SEM) to examine surface morphology, it was determined that the suitable temperature range for the 15 min selenization process with CVT is 650 °C–750 °C. Further investigation of these optimally produced ReSe2 thin films included atomic force microscopy (AFM), X-ray photoelectron spectroscopy, and Raman spectroscopy. The bulk electrical analysis of these films and AFM and SEM surface morphology revealed a strong reliance on the type of precursor material used for their synthesis, whereas optical measurements indicated a potential for the films in non-linear optics applications, irrespective of the precursor or temperature used. This study not only provides a new pathway for the growth of ReSe2 films but also sheds light on the synthesis approaches of other 2D transition metal dichalcogenide materials.

Chitosan-based polyelectrolyte complex in combination with allotropic forms of carbon as a basis of thin-film organic electronics

Chitosan-based polyelectrolyte complex in combination with allotropic forms of carbon as a basis of thin-film organic electronics

Large Area Film of Highly Crystalline, Cleavable, and Transferable Semi-Conducting 2D-Imine Covalent Organic Framework on Dielectric Glass Substrate.

Two dimensional (2D) imine-based covalent organic framework (COF), 2D-COF, is a newly emerging molecular 2D polymer with potential applications in thin film electronics, sensing, and catalysis. It is considered an ideal candidate due to its robust 2D nature and precise tunability of the electronic and functional properties. Herein, we report a scalable facile synthesis of 2D imine-COF with control over film thickness (ranging from 100 nm to a few monolayers) and film dimension reaching up to 2 cm on a dielectric (glass) substrate. Highly crystalline 2D imine polymer films are formed by maintaining a quasi-equilibrium (very slow, ∼15 h) in Schiff base condensation reaction between p-phenylenediamine (PDA) and benzene-1,3,5-tricarboxaldehyde (TCA) molecules. Free-standing thin and ultrathin films of imine-COF are obtained using sonication exfoliation of 2D-COF polymer. Insights into the microstructure of thin/ultrathin imine-COF are obtained using scanning and transmission electron microscopy (SEM and TEM) and atomic force microscopy (AFM), which shows high crystallinity and 2D layered structure in both thin and ultrathin films. The chemical nature of the 2D polymer was established using X-ray photoelectron spectroscopy (XPS). Optical band gap measurements also reveal a semiconducting gap. This is further established by electronic structure calculation using density functional theory (DFT), which reveals a semiconductor-like band structure with strong dispersion in bands near conduction and valence band edges. The structural characteristics (layered morphology and microscopic structure) of 2D imine-COF show significant potential for its application in thin film device fabrication. In addition, the electronic structure shows strong dispersion in the frontier bands, making it a potential semiconducting material for charge carrier transportation in electronic devices.

Metal oxide thin film electronics

Metal oxide thin film electronics

Disorder-Induced Transition from Transient Quantum Delocalization to Charge Carrier Hopping Conduction in a Nonfullerene Acceptor Material

Nonfullerene acceptors have caused a step change in organic optoelectronics research but little is known about the mechanism and factors limiting charge transport in these molecular materials. Here a joint computational-experimental investigation is presented to understand the impact of various sources of disorder on the electron transport in the nonfullerene acceptor O-IDTBR. We find that in single crystals of this material, electron transport occurs in the transient quantum delocalization regime with the excess charge delocalized over about three molecules on average, according to quantum-classical nonadiabatic molecular-dynamics simulations. In this regime, carrier delocalization and charge mobility (μa=7 cm2 V−1 s−1) are limited by dynamical disorder of off-diagonal and diagonal electron-phonon coupling. In molecular assemblies representing disordered thin films, the additional static disorder of off-diagonal electron-phonon coupling is sufficient to fully localize the excess electron on single molecules, concomitant with a transition of transport mechanism from transient quantum delocalization to small polaron hopping and a drop in electron mobility by about 1 order of magnitude. Yet, inclusion of static diagonal disorder resulting from electrostatic interactions arising from the acceptor-donor-acceptor (A-D-A) structure of O-IDTBR, are found to have the most dramatic impact on carrier mobility, resulting in a further drop of electron mobility by about 4–5 orders of magnitude to 10−5 cm2 V−1 s−1, in good agreement with thin-film electron mobility estimated from space-charge-limited-current measurements. Limitations due to diagonal disorder caused by electrostatic interactions are likely to apply to most nonfullerene acceptors. They imply that while A-D-A or A-DAD-A motifs are beneficial for photoabsorption and exciton transport, the electrostatic disorder they create can limit carrier transport in thin-film optoelectronic applications. This work shows the value of computational methods, in particular, nonadiabatic molecular-dynamics propagation of charge carriers, to distinguish different regimes of transport for different types of molecular packing. Published by the American Physical Society 2024

Multi-project wafers for flexible thin-film electronics by independent foundries

Flexible and large-area electronics rely on thin-film transistors (TFTs) to make displays1–3, large-area image sensors4–6, microprocessors7–11, wearable healthcare patches12–15, digital microfluidics16,17 and more. Although silicon-based complementary metal–oxide–semiconductor (CMOS) chips are manufactured using several dies on a single wafer and the multi-project wafer concept enables the aggregation of various CMOS chip designs within the same die, TFT fabrication is currently lacking a fully verified, universal design approach. This increases the cost and complexity of manufacturing TFT-based flexible electronics, slowing down their integration into more mature applications and limiting the design complexity achievable by foundries. Here we show a stable and high-yield TFT platform for the fabless manufacturing of two mainstream TFT technologies, wafer-based amorphous indium–gallium–zinc oxide and panel-based low-temperature polycrystalline silicon, two key TFT technologies applicable to flexible substrates. We have designed the iconic 6502 microprocessor in both technologies as a use case to demonstrate and expand the multi-project wafer approach. Enabling the foundry model for TFTs, as an analogy of silicon CMOS technologies, can accelerate the growth and development of applications and technologies based on these devices.

Combined laser-induced graphene and microcontact printing for processing scalable and stackable micro-stripe patterns toward multifunctional electronic devices

Laser-induced graphene (LIG) is a highly promising technology for assembling thin-film electronics with miniaturized surficial patterns, although hard to guarantee both high-quality formation of raw materials and high resolution of feature size. In this study, a combined microcontact printing (μCP) and LIG protocol is creatively utilized to fabricate ultra-thin graphene films with highly ordered micro-stripe arrays. In addition to realize various patterned structures with unique scalable and stackable characteristics, PAA concentration (4–8 wt%) is systematically investigated as a critical parameter to precisely control the feature size of micro-patterns before and after the irradiation process, including line width (before: 5.37–22.44 μm, after: 4.83–22.32 μm) and average height (before: 69.81–187.39 nm, after: 5.72–48.61 nm). By further exploring a defocused multi-lasing strategy, sheet resistance of the graphene array could be optimized dramatically from 634.1 kΩ/sq to 1.9 kΩ/sq, while maintaining low ablation (45.38 % porosity) and high carbon content (84.2 wt%). Lastly, the process is demonstrated to assemble different graphene based electronic devices with miniaturized sizes, including liquid sensors with sensitivity of 2.7 % μL−1 and electrothermal heaters with temperature-ramping rate as high as 24.7 °C/s and working temperature as high as 248 °C.

Facile metal-free synthesis of thiazolo[5,4-d]thiazole-containing conjugated polymers for thin-film electronics

Herein, we report the facile metal-free polycondensation reaction between dicarbonyl derivative and dithioxamide for the synthesis of thiazolo[5,4-d]thiazole-based semiconductor polymer. We showed that the polymers obtained by classical Suzuki or Stille reactions and proposed metal-free polycondensation possess similar optoelectronic and physicochemical characteristics. Their application as hole-transport layers in perovskite solar cells (PSCs) showed that the polymer obtained by an alternative method provides comparable or even slightly higher performance of devices. These results illustrate availability of organic semiconductor materials via alternative green and sustainable polycondensation reaction for the state-of-the-art photovoltaic technologies.

2D Conjugated Polymer Thin Films for Organic Electronics: Opportunities and Challenges.

2D conjugated polymers (2DCPs) possess extended in-plane π-conjugated lattice and out-of-plane π-π stacking, which results in enhanced electronic performance and potentially unique band structures. These properties, along with predesignability, well-defined channels, easy postmodification, and order structure attract extensive attention from material science to organic electronics. In this review, the recent advance in the interfacial synthesis and conductivity tuning strategies of 2DCP thin films, as well as their application in organic electronics is summarized. Furthermore, it is shown that, by combining topology structure design and targeted conductivity adjustment, researchers have fabricated 2DCP thin films with predesigned active groups, highly ordered structures, and enhanced conductivity. These films exhibit great potential for various thin-film organic electronics, such as organic transistors, memristors, electrochromism, chemiresistors, and photodetectors. Finally, the future research directions and perspectives of 2DCPs are discussed in terms of the interfacial synthetic design and structure engineering for the fabrication of fully conjugated 2DCP thin films, as well as the functional manipulation of conductivity to advance their applications in future organic electronics.

Microwave wireless power transfer efficiency analysis framework for a thin film space solar power satellite

Space-based solar power systems (SSPS) envision the usage of focused microwave beams to transfer power from space to ground. To supply a large amount of power and to be able to focus a microwave beam efficiently, a large infrastructure must be assembled in orbit, thus, making the implementation of SSPS an arduous task. In the history of SSPS designs, aside from economical obstacles, technical obstacles such as large ohmic losses due to long DC lines in the structure, large rotary joints to decouple beam pointing and solar power collection, heating problems from power lines converging into a single point, and complex control mechanisms, manufacture, and assembly are present. A simpler implementation using multiple foldable thin film membrane satellite modules is proposed as a feasible design, born from the advancement of thin film electronics. Its economical feasibility is achieved through the reduced weight, large surface area, and membrane’s ability to be stowed. The thin film SSPS combines advantageous properties of past designs such as a simple structure, simple control mechanism, and a distributed power collection and transfer architecture avoiding the ohmic loss and heating problems. However, due to the thin film membrane hosting both the antenna and the solar cells, competition occurs between maximum solar power collection and high efficiency power transfer capabilities. In this paper, we propose a framework to analyze the performance of the thin film SSPS solar cell-antenna integration design in terms of the wireless power transfer efficiency and fuel consumption, from which we identified the trade-offs on designing and operating the station. We used this framework to analyze three different antenna element designs in combination with three different attitude control goals, and found out that the key aspects of the antenna design are beam width, radiation efficiency, and efficient solar cell integration.

Active-matrix digital microfluidics design for field programmable high-throughput digitalized liquid handling

Digital liquid sample handling is an enabling tool for cutting-edge life-sciences research. We present here an active-matrix thin-film transistor (TFT) based digital microfluidics system, referred to as Field Programmable Droplet Array (FPDA). The system contains 256×256 pixels in an active area of 10.65cm2, which can manipulate thousands of addressable liquid droplets simultaneously. By leveraging a novel TFT device and circuits design solution, we manage to programmatically manipulate droplets at single-pixel level. The minimum achievable droplet volume is around 0.5 nL, which is two orders of magnitude smaller than the smallest droplet ever reported on active-matrix digital microfluidics. The movement of droplets can be either pre-programmed or controlled in real-time. The FPDA system shows great potential of the ubiquitous thin-film electronics technology in digital liquid handling. These efforts will make it possible to create a true programmable lab-on-a-chip device to enable great advances in life science research.

Large-scale smart bioreactor with fully integrated wireless multivariate sensors and electronics for long-term in situ monitoring of stem cell culture.

Achieving large-scale, cost-effective, and reproducible manufacturing of stem cells with the existing devices is challenging. Traditional single-use cell-bag bioreactors, limited by their rigid and single-point sensors, struggle with accuracy and scalability for high-quality cell manufacturing. Here, we introduce a smart bioreactor system that enables multi-spatial sensing for real-time, wireless culture monitoring. This scalable system includes a low-profile, label-free thin-film sensor array and electronics integrated with a flexible cell bag, allowing for simultaneous assessment of culture properties such as pH, dissolved oxygen, glucose, and temperature, to receive real-time feedback for up to 30 days. The experimental results show the accurate monitoring of time-dynamic and spatial variations of stem cells and myoblast cells with adjustable carriers from a plastic dish to a 2-liter cell bag. These advances open up the broad applicability of the smart sensing system for large-scale, lower-cost, reproducible, and high-quality engineered cell manufacturing for broad clinical use.

In-Situ Polymer Framework Strategy Enabling Printable and Efficient Perovskite Solar Cells by Mitigating "Coffee Ring" Effect.

Organic-inorganic hybrid perovskites are considered ideal candidates for future photovoltaic applications due to their excellent photovoltaic properties. Although solution-printed manufacturing has shown inherent potential for the low-cost, high-throughput production of thin-film semiconductor electronics, the high-quality and high-reproducibility deposition of large-area perovskite remains a bottleneck that restricts their commercialization due to the droplet coffee-ring effect (CRE). In this study, these issues are addressed by introducing an in situ polymer framework. The 3D framework formed by spontaneous cross-linking improves the precursor viscosity and homogenizes its heat diffusion coefficient, counteracting the lateral capillary flow of the colloidal particles and anchoring their flocculent movement. Thus, the Marangoni convection intensity is properly controlled to ensure high-quality perovskite films, which significantly enhances reproducibility in printing efficient photovoltaics by mitigating the CRE. Subsequently, the perovskite solar cells and modules achieve power conversion efficiencies of 23.94 and 17.53%, and exhibit positive environmental stability, retaining over 90 and 78% efficiency after storage for 2500 and 1600h, respectively. This work may serves as a foundation for exploring precursor rheology to match the homogeneous deposition requirements of perovskite photovoltaics and facilitating the advancement of their printing manufacturing and commercialization transition.

All-Solution-Processed High-Performance MoS2 Thin-Film Transistors with a Quasi-2D Perovskite Oxide Dielectric.

Assembling solution-processed van der Waals (vdW) materials into thin films holds great promise for constructing large-scale, high-performance thin-film electronics, especially at low temperatures. While transition metal dichalcogenide thin films assembled in solution have shown potential as channel materials, fully solution-processed vdW electronics have not been achieved due to the absence of suitable dielectric materials and high-temperature processing. In this work, we report on all-solution-processedvdW thin-film transistors (TFTs) comprising molybdenum disulfides (MoS2) as the channel and Dion-Jacobson-phase perovskite oxides as the high-permittivity dielectric. The constituent layers are prepared as colloidal solutions through electrochemical exfoliation of bulk crystals, followed by sequential assembly into a semiconductor/dielectric heterostructure for TFT construction. Notably, all fabrication processes are carried out at temperatures below 250 °C. The fabricated MoS2 TFTs exhibit excellent device characteristics, including high mobility (>10 cm2 V-1 s-1) and an on/off ratio exceeding 106. Additionally, the use of a high-k dielectric allows for operation at low voltage (∼5 V) and leakage current (∼10-11 A), enabling low power consumption. Our demonstration of the low-temperature fabrication of high-performance TFTs presents a cost-effective and scalable approach for heterointegrated thin-film electronics.

GaAs cathode activation with Cs-K-Sb thin film

GaAs cathodes are unique devices which generate a spin-polarized electron beam by the photoelectric effect when illuminated with a circularly polarized laser. Thin-film Negative Electron Affinity (NEA) surfaces have an essential role in spin polarized beam production, but they have limited lifetimes. In this study, we activate GaAs as an NEA cathode by evaporating Cs, K, and Sb metal on its cleaned surface. The experimental results of quantum efficiency measurements taken after evaporative deposition of the multi-alkali surface are presented here.

Multiplexed Surface Electrode Arrays Based on Metal Oxide Thin-Film Electronics for High-Resolution Cortical Mapping.

Electrode grids are used in neuroscience research and clinical practice to record electrical activity from the surface of the brain. However, existing passive electrocorticography (ECoG) technologies are unable to offer both high spatial resolution and wide cortical coverage, while ensuring a compact acquisition system. The electrode count and density are restricted by the fact that each electrode must be individually wired. This work presents an active micro-electrocorticography (µECoG) implant that tackles this limitation by incorporating metal oxide thin-film transistors (TFTs) into a flexible electrode array, allowing to address multiple electrodes through a single shared readout line. By combining the array with an incremental-ΔΣ readout integrated circuit (ROIC), the system is capable of recording from up to 256 electrodes virtually simultaneously, thanks to the implemented 16:1 time-division multiplexing scheme, offering lower noise levels than existing active µECoG arrays. Invivo validation is demonstrated acutely in mice by recording spontaneous activity and somatosensory evoked potentials over a cortical surface of ≈8×8mm2 . The proposed neural interface overcomes the wiring bottleneck limiting ECoG arrays, holding promise as a powerful tool for improved mapping of the cerebral cortex and as an enabling technology for future brain-machine interfaces.