Efficient Wastewater Treatment Research Articles

AUTOMATED EFFLUENT TREATMENT SYSTEM

This paper introduces the Programmable Logic Controller (PLC) Based Automated Effluent Treatment System as an innovative solution for efficiently managing industrial effluents. The system employs sophisticated technology, including PLCs and various sensors, to automate and optimize the treatment process. Specifically designed for industries like electroplating, where water contamination is prevalent, the system effectively monitors and controls water levels, temperature, gas presence, and pH levels to ensure the safe disposal of effluent. Through a detailed exploration of its components and functionalities, this paper demonstrates how the PLC-based system enhances efficiency, reliability, and environmental sustainability in industrial wastewater treatment. Key Words: Programmable Logic Controller, Automation, Effluent treatment plant, Environment safety, Sewage, Chemicals.

Low-coordinated Fe–N3 sites in carbon nitride for efficient photo-Fenton wastewater treatment

Single-atom coordinated host catalyst offers a promising strategy for photo-Fenton induced wastewater treatment due to the tunable photophysical/chemical properties. However, designing efficient atomically dispersed single-atom catalysts with highly reactive unsaturated coordination remains a challenge. Herein, we designed the low-coordinated Fe–N3 site in carbon nitride (FeCN), which showed excellent degradation efficiency for 4-CP declined to 90.1 % in Tap water and 88.2 % in Dalian Lake within 1h. X-ray absorption near-edge spectroscopy (XANES) demonstrated the monoatomic Fe was anchored to CN via the low-coordinated Fe–N3 structure. Density Functional Theory (DFT) and photoelectric characterizations demonstrated that the Fe–N3 site could facilitate the photo-generated charge migration to the Fe–N3 site due to the asymmetric electron distribution of Fe–N3 site and the Fe_d orbitals occupying the conduction band positions. Besides, project density of states (PDOS) illustrated the strong electronic interaction between the Fe–N3 site and OH*, which confirmed the Fe–N3 site facilitated the activation of H2O2 and further accelerated the performance of photo-Fenton wastewater treatment. This study can provide insights into the design of highly active low-coordination single-atom catalysts and the Fenton-like mechanisms.

Sorting Out the Latest Advances in Separators and Pilot-Scale Microbial Electrochemical Systems for Wastewater Treatment: Concomitant Development, Practical Application, and Future Perspective.

To date, dozens of pilot-scale microbial fuel cell (MFC) devices have been successfully developed worldwide for treating various types of wastewater. The availability and configurations of separators are determining factors for the economic feasibility, efficiency, sustainability, and operability of these devices. Thus, the concomitant advances between the separators and pilot-scale MFC configurations deserve further clarification. The analysis of separator configurations has shown that their evolution proceeds as follows: from ion-selective to ion-non-selective, from nonpermeable to permeable, and from abiotic to biotic. Meanwhile, their cost is decreasing and their availability is increasing. Notably, the novel MFCs configured with biotic separators are superior to those configured with abiotic separators in terms of wastewater treatment efficiency and capital cost. Herein, a highly comprehensive review of pilot-scale MFCs (>100 L) has been conducted, and we conclude that the intensive stack of the liquid cathode configuration is more advantageous when wastewater treatment is the highest priority. The use of permeable biotic separators ensures hydrodynamic continuity within the MFCs and simplifies reactor configuration and operation. In addition, a systemic comparison is conducted between pilot-scale MFC devices and conventional decentralized wastewater treatment processes. MFCs showed comparable cost, higher efficiency, long-term stability, and significant superiority in carbon emission reduction. The development of separators has greatly contributed to the availability and usability of MFCs, which will play an important role in various wastewater treatment scenarios in the future.

Synergistic promotion of microalgal growth and copper removal from synthetic wastewater by nanoscale zero-valent iron particles.

The increasing concentrations of heavy metals in livestock wastewater pose a serious threat to the environmental safety and human health, limiting its resource utilisation. In the present study, microalgae and nanoscale zero-valent iron were selected to construct a coupled system for copper-containing wastewater treatment. The addition of 50 mg·L-1 nanoscale zero-valent iron (50 nm) was the optimal value for the experiment, which could significantly increase the biomass of microalgae. In addition, nanoscale zero-valent iron stimulated microalgal secretion of extracellular polymeric substances, increasing the contents of binding sites, organic ligands, and functional groups on the microalgal surfaces and ultimately promoting the settling of microalgae and binding of heavy metals. The coupled system could quickly adapt to copper-containing wastewater of 10 mg·L-1, and the copper removal rate reached 94.99%. Adsorption and uptake by organisms, together with the contribution of zero-valent iron nanoparticles, are the major copper removal pathways. Overall, this work offers a novel technical solution for enhanced treatment of copper-containing livestock wastewater, which will help improve the efficiency and quality of wastewater treatment.

Green algae Ulva lactuca-derived biochar-sulfur improves the adsorption of methylene blue from water

The present investigation explores the efficacy of green algae Ulva lactuca biochar-sulfur (GABS) modified with H2SO4 and NaHCO3 in adsorbing methylene blue (MB) dye from aqueous solutions. The impact of solution pH, contact duration, GABS dosage, and initial MB dye concentration on the adsorption process are all methodically investigated in this work. To obtain a thorough understanding of the adsorption dynamics, the study makes use of several kinetic models, including pseudo-first order and pseudo-second order models, in addition to isotherm models like Langmuir, Freundlich, Tempkin, and Dubinin–Radushkevich. The findings of the study reveal that the adsorption capacity at equilibrium (qe) reaches 303.78 mg/g for a GABS dose of 0.5 g/L and an initial MB dye concentration of 200 mg/L. Notably, the Langmuir isotherm model consistently fits the experimental data across different GABS doses, suggesting homogeneous adsorption onto a monolayer surface. The potential of GABS as an efficient adsorbent for the extraction of MB dye from aqueous solutions is highlighted by this discovery. The study’s use of kinetic and isotherm models provides a robust framework for understanding the intricacies of MB adsorption onto GABS. By elucidating the impact of various variables on the adsorption process, the research contributes valuable insights that can inform the design of efficient wastewater treatment solutions. The comprehensive analysis presented in this study serves as a solid foundation for further research and development in the field of adsorption-based water treatment technologies.

Hydrothermal synthesis of high crystallinity ZSM-5 zeolite from coal gasification coarse slag and mother liquor circulation for efficient coal chemical wastewater purification.

A hydrothermal synthesis method was developed to produce high crystallinity ZSM-5 zeolite using coal gasification coarse slag (CGCS) as the raw material. Instead of the expensive NaOH(s.), Na2SiO3(s.) was utilized to activate, depolymerize, and recombine Si and Al elements in the CGCS. The mother liquor circulation technology was employed to recover and reuse raw materials and residual reagents (Na2SiO3(aq.) and TPABr), reducing waste emissions and enhancing resource utilization efficiency. The synthesized ZSM-5 had a specific surface area of 455.675 m2g-1, pore volume of 0.284 cm3g-1, and pore diameter of 2.496nm. The influence of various factors on the morphology and crystallinity of ZSM-5 was investigated, resulting in the production of ZSM-5 with higher specific surface area and pore volume. Adsorption experiments showed that WU-ZSM-5 exhibited a removal efficiency of 85% for ammonia nitrogen (NH4+-N(aq.)), validating its effectiveness in coal chemical wastewater purification. The mother liquor recycling technology enabled zero-emission utilization of solid waste resources and improved the utilization rate of alkali and template to 90%. These results demonstrate the potential application of the developed method in the efficient treatment of coal chemical wastewater.

A bio-based strategy for efficient industrial wastewater treatment using TiO2 photocatalysis

A bio-based strategy for efficient industrial wastewater treatment using TiO2 photocatalysis

Advanced microcrystalline nanocellulose-based nanofiltration membranes for the efficient treatment of wastewater contaminated with cationic dyes

Advanced microcrystalline nanocellulose-based nanofiltration membranes for the efficient treatment of wastewater contaminated with cationic dyes

Unlocking potential: Exploring the methane production potential in anaerobic co-digestion of cassava wastewater and glycerol

This study aimed at evaluating the feasibility of CH4 production in a mesophilic (30 °C) single-stage anaerobic co-digestion of cassava wastewater (CW) and glycerol in an anaerobic fluidized bed reactor (AFBR) with mixing ratio of 50 % / 50 % CW/Gly on a (chemical oxygen demand)COD basis. Thus, the following strategy was used: increasing the organic loading rate (OLR) (1–20 g COD.L−1.d−1) by increasing the substrate concentration (1–20 g COD.L−1) and applying a hydraulic detention time (HRT) of 24 h. The AFBR presented a maximum methane (CH4) content of 88.38±1.94 % and a CH4 yield (MY) of 293.48±18.37 mL of CH4.mL−1CODrem in the OLR of 1 g COD.L−1.d−1 and the maximum methane production rate (MPR) of 62.09±2.75 mL of CH4.L−1.h−1 in the OLR of 20 g COD.L−1.d−1. The conversion of glycerol and carbohydrates remained above 91±0.54 % and 82±2.79 %, respectively, and the COD conversion was above 80±0.65 %. The main metabolites were HAc, HPr, HBu, EtOH and HVa. The most abundant genera identified in the AFBR were Izemoplasmatales and Enterobacteriaceae for the bacteria domain, and Methanosaeta, Methanobacterium for the archaea domain. The single-stage system is robust and can operate with higher OLR without reducing the efficiency of wastewater treatment and CH4 production.

Utilizing banana peel in conjunction with TiO2 photocatalyst for the efficient decolorization of malachite green

Porous materials are frequently integrated into TiO2 photocatalysts due to their enhanced surface area and reaction efficiency. This study aimed to enhance the efficiency of wastewater treatment by developing a TiO2 combined with banana peel (BP) through the sol-gel method. The TiO2/BP composite was extensively analyzed using a range of methods, such as X-ray diffraction (XRD), field emission transmission electron microscopy (FESEM), energy dispersive X-ray (EDX) analysis, diffuse reflectance spectroscopy (DRS UV–vis), photoluminescence spectra (PL), and Brunauer–Emmett–Teller (BET) analysis. Subsequent evaluation of the photoactivity of the TiO2/BP composite compared to bare TiO2 particles revealed a noteworthy enhancement in decolorizing malachite green (MG) dye under visible light. Furthermore, recyclability testing further demonstrated consistent performance for up to four cycles, highlighting the potential application of this porous material-based photocatalytic composite in wastewater treatment.

Fabrication of Loose Nanofiltration Membrane by Crosslinking TEMPO-Oxidized Cellulose Nanofibers for Effective Dye/Salt Separation.

Dye/salt separation has gained increasing attention in recent years, prompting the quest to find cost-effective and environmentally friendly raw materials for synthesizing high performance nanofiltration (NF) membrane for effective dye/salt separation. Herein, a high-performance loose-structured NF membrane was fabricated via a simple vacuum filtration method using a green nanomaterial, 2,2,6,6-tetramethylpiperidine-1-oxide radical (TEMPO)-oxidized cellulose nanofiber (TOCNF), by sequentially filtrating larger-sized and finer-sized TOCNFs on a microporous substrate, followed by crosslinking with trimesoyl chloride. The resulting TCM membrane possessed a separating layer composed entirely of pure TOCNF, eliminating the need for other polymer or nanomaterial additives. TCM membranes exhibit high performance and effective dye/salt selectivity. Scanning Electron Microscope (SEM) analysis shows that the TCM membrane with the Fine-TOCNF layer has a tight layered structure. Further characterizations via Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) confirmed the presence of functional groups and chemical bonds of the crosslinked membrane. Notably, the optimized TCM-5 membrane exhibits a rejection rate of over 99% for various dyes (Congo red and orange yellow) and 14.2% for NaCl, showcasing a potential candidate for efficient dye wastewater treatment.

A pilot-scale anoxic-anaerobic-anoxic-oxic combined with moving bed biofilm reactor system for advanced treatment of rural wastewater

Rural domestic poses a significant challenge to treatment technologies due to significant fluctuations in both water quality, particularly in terms of carbon concentration, and quantity. Conventional biological technology, such as anaerobic-anoxic-oxic (A2O) systems, is inefficient. In this work, a continuous pilot-scale anoxic-anaerobic-anoxic-oxic (A3O) reactor with a moving bed biofilm reactor (MBBR) system was constructed and optimized to improve the treatment efficiency of rural domestic wastewater. The sludge return ratio, volume ratio of the oxic-to-anoxic zone (Voxi/Vano), step-feeding and hydraulic retention time (HRT) at low temperature were considered the main parameters for optimization. Microbial analysis was performed on both the mixed liquor and carrier of the A3O-MBBR system under initial and post-optimized conditions. The results indicated that the A3O-MBBR improved the treatment efficiency of rural domestic wastewater, especially for total phosphorus (TP), which increased by 20 % compared with that of the A2O-MBR. In addition, the removal efficiencies of nitrogen and phosphorus were further optimized, and the average concentrations of total nitrogen (TN) and TP in the effluent reached 2.46 and 0.364 mg/L, respectively, at a sludge reflux ratio of 100 or 150 %, Voxi/Vano =200 %, step-feeding of 0.5Q/0.5Q (anaerobic/anoxic) and HRT of 15 h at low temperature in the A3O-MBBR, which met standard A of GB18918–2002, China (TN < 15 mg/L, TP < 0.5 mg/L). The average rate of attaining the standard increased by 58.63 % (post optimization). The microbial analysis showed an increase in species diversity and richness after the parameters were optimized. Moreover, compared to the microbial community structure before optimization, the post-optimization exhibited a more stable microbial structure with a significant enrichment of functional bacteria. Defluviimonas, Novosphingobium and Bifidobacterium, considered as the dominant nitrification or denitrifying bacteria, were enriched in the suspended sludge of the MBBR reactor, which the relative abundance increased by 3.11 %, 3.84 %, and 3.24 %, respectively. Further analysis of the microbial community in the carrier revealed that the abundance of Nitrospira and the denitrifying bacteria carried by the carrier were much greater than those in the suspended sludge. Consequently, the microorganism cooperation between suspended sludge and biofilm might be responsible for the improved performance of the optimized A3O-MBBR.

Molecular Simulation Studies of Pharmaceutical Pollutant Removal (Rosuvastatin and Simvastatin) Using Novel Modified-MOF Nanostructures (UIO-66, UIO-66/Chitosan, and UIO-66/Oxidized Chitosan).

The ubiquitous presence of pharmaceutical pollutants in the environment significantly threatens human health and aquatic ecosystems. Conventional wastewater treatment processes often fall short of effectively removing these emerging contaminants. Therefore, the development of high-performance adsorbents is crucial for environmental remediation. This research utilizes molecular simulation to explore the potential of novel modified metal-organic frameworks (MOFs) in pharmaceutical pollutant removal, paving the way for the design of efficient wastewater treatment strategies. Utilizing UIO-66, a robust MOF, as the base material, we developed UIO-66 functionalized with chitosan (CHI) and oxidized chitosan (OCHI). These modified MOFs' physical and chemical properties were first investigated through various characterization techniques. Subsequently, molecular dynamics simulation (MDS) and Monte Carlo simulation (MCS) were employed to elucidate the adsorption mechanisms of rosuvastatin (ROSU) and simvastatin (SIMV), two prevalent pharmaceutical pollutants, onto these nanostructures. MCS calculations demonstrated a significant enhancement in the adsorption energy by incorporating CHI and OCHI into UIO-66. This increased ROSU from -14,522 to -16,459 kcal/mol and SIMV from -17,652 to -21,207 kcal/mol. Moreover, MDS reveals ROSU rejection rates in neat UIO-66 to be at 40%, rising to 60 and 70% with CHI and OCHI. Accumulation rates increase from 4 Å in UIO-66 to 6 and 9 Å in UIO-CHI and UIO-OCHI. Concentration analysis shows SIMV rejection surges from 50 to 90%, with accumulation rates increasing from 6 to 11 Å with CHI and OCHI in UIO-66. Functionalizing UIO-66 with CHI and OCHI significantly enhanced the adsorption capacity and selectivity for ROSU and SIMV. Abundant hydroxyl and amino groups facilitated strong interactions, improving performance over that of unmodified UIO-66. Surface functionalization plays a vital role in customizing the MOFs for pharmaceutical pollutant removal. These insights guide next-gen adsorbent development, offering high efficiency and selectivity for wastewater treatment.

Preparation of Heterogeneous Fenton Catalysts Cu-Doped MnO2 for Enhanced Degradation of Dyes in Wastewater.

Herein, a series of heterogeneous Fenton catalysts, Cu doped MnO2 (CDM), with different Cu/Mn molar ratios were prepared via a hydrothermal reaction. Meanwhile, detailed characterizations were used to study the structures of CDM, and it is amazing that the morphology of CDM changed from nanowires to nanoflowers with an increasing amount of Cu doped. Apart from this, both the specific surface area and oxygen vacancy increased obviously with the increasing Cu/Mn molar ratio. Then, the degradation of different dyes was utilized to evaluate the catalytic activity of different CDM with H2O2 used as the oxidizing agent, and the 50%-CDM with the highest content of Cu doped displayed the best catalytic activity. Herein, the degradation efficiency (D%) of Congo red (CR) solution with low concentration (60 mg/L) reached 100% in 3 min, while the D% of CR solution with a high concentration (300 mg/L) reached 99.4% after 5 min with a higher dosage of H2O2. Additionally, the 50%-CDM also displayed excellent reusability, for which the D% values were still higher than 90% after the 14th cycles. Based on the structure characteristics and mechanism analysis, the excellent catalytic capacity of 50%-CDM was due to the combined influence of large specific surface area and abundant oxygen vacancy. Thus, a promising heterogeneous Fenton catalyst was developed in this study, which proved the treatment efficiency of actual dye wastewater.

Study on Preparation of Calcium-Based Modified Coal Gangue and Its Adsorption Dye Characteristics.

Efficient and thorough treatment of dye wastewater is essential to achieve ecological harmony. In this study, a new type of calcium-based modified coal gangue (Ca-CG) was prepared by using solid waste coal gangue as raw material and a CaCl2 modifier, which was used for the removal of malachite green, methylene blue, crystal violet, methyl violet and other dyes in water. When the dosage of Ca-CG was 1-5 g/L, the dosage of Ca-CG was the main factor affecting the dye adsorption effect. The adsorption effects of Ca-CG on four dyes were as follows: malachite green > crystal violet > methylene blue > methyl violet. Kinetics, isotherms and thermodynamic analysis showed that the adsorption of malachite green, methyl blue, crystal violet and methyl violet by Ca-CG fitted the second-order kinetic model, and adsorption with chemical reaction is the main process. The adsorption of four dyes by Ca-CG conformed to the Freundlich model, which is dominated by multi-molecular layer adsorption, and the adsorption was easy to carry out. The adsorption process of Ca-CG on the four dyes was spontaneous. The results of FTIR, XRD and SEM showed that the calcium-based materials such as lipscombite and dolomite were the key to the adsorption of malachite green by Ca-CG, and the main mechanisms for the adsorption of malachite green by Ca-CG are surface precipitation, electrostatic action, and chelation reaction. Ca-CG adsorption has great potential for the removal of dye wastewater.

A Study of the Feasibility of Pinus patula Biochar: The Regeneration of the Indigo Carmine-Loaded Biochar and its Efficiency for Real Textile Wastewater Treatment

The feasibility of an adsorbent material like biochar (BC) depends on its regeneration capacity and its ability to achieve high removal efficiencies on real wastewater (WW) effluents. In this study, the regeneration capacity of the Pinus patula BC previously used in the removal of Indigo Carmine from water was evaluated. The regeneration technique that resulted in the highest desorption efficiency was a thermo-chemical method that consisted of heating the spent BC in a stove at 160 °C for 45 min followed by regeneration with ethanol (C2H6O) at a concentration of 75% for 6 h. Through this regeneration method, it was found that Pinus patula BC could be used in seven consecutive adsorption–desorption cycles. The feasibility of this BC was also assessed by evaluating the adsorbent’s efficiency in real textile WW. Under optimal operational conditions (solution pH = 3, BC dose = 13.5 g/L, and BC particle size = 300–450 µm), the highest removal efficiencies in terms of colour and dissolved organic carbon (DOC) were 81.3 and 76.8%, respectively, for 120 min of treatment. The results obtained in the regeneration studies and the treatment of real textile WW suggested that the use of Pinus patula BC could be suitable to be scaled to an industrial level, contributing to sustainable development and the circular bioeconomy by using a waste to solve the dye pollution problem of another waste.

Electrochemical Hydrogen Peroxide Generation and Removal of Moxifloxacin by Electro-Fenton Process

In this study, the removal of moxifloxacin, an antibiotic of the fluoroquinolone group, from aqueous solutions was investigated using the electro-Fenton process. As the efficiency of the electro-Fenton process is highly dependent on the amount of H2O2 produced during process, the formation of H2O2 under acidic conditions was also investigated. In this context, the effects of applied current, cathode type and O2 flow rate on H2O2 production were investigated using boron-doped diamond anode. The highest H2O2 production was achieved using the boron-doped diamond anode and the graphite felt cathode. In addition, the optimum conditions for the applied current and oxygen flow rate for H2O2 production were determined to be 0.25 A and 0.1 L min−1, respectively. The effects of applied current and Fe2+ concentration in the electro-Fenton process on the removal of moxifloxacin were investigated. It was found that the moxifloxacin removal rate increased with increasing applied current. The highest H2O2 accumulation was observed at 0.25 A applied current, and moxifloxacin removal also reached 93.6% after 60 min. The moxifloxacin removal rate reached the highest value at Fe2+ concentration of 0.01 mM. This study provides promising results for the efficient treatment of moxifloxacin-containing wastewater by the electro-Fenton process without the addition of H2O2 using boron-doped diamond anode anode and graphite felt cathode.

Unlocking the superior flexibility and enhanced catalytic oxidation performance of CoTiO3 nanofibrous membranes through zirconium doping

The development of continuous CoTiO3 (CTO) fibers with prominent catalytic oxidation activity, tunable fibrous structures, and improved recyclability is appealing for application in efficient organic wastewater treatment; however, inescapable flaws remain, such as their inherent brittleness and adverse operability. Herein, a facile and effective strategy is proposed for the fabrication of flexible and mechanically robust CTO nanofibrous membranes through a combination of element doping and sol–gel-assisted electrospinning. Compared with pristine CTO fibers, the resulting zirconium-doped CoTiO3 (ZCTO) nanofibrous membranes displayed remarkably enhanced flexibility and tensile mechanics, which were attributed to their lower crystallinity, smaller grain size, and fewer fiber surface defects. The developed ZCTO fibrous membrane demonstrated exceptional resistance to bending fatigue, retaining a polymer-like bending rigidity of approximately 25 mN even after undergoing 200 reciprocating bending cycles. Furthermore, the incorporation of zirconium into CTO clearly had an advantageous effect on the formation of oxygen vacancies, thereby enhancing the surface adsorption of peroxymonosulfate (PMS), accelerating the electron transfer process, and weakening the peroxy bonds. The tetracycline degradation efficiency of the ZCTO fibers remained at 81.4% within 10 min after 5 continuous cycles. Benefiting from their robust mechanical properties and excellent catalytic activity, the fabricated membranes demonstrated outstanding dynamic catalytic performance under gravity-driven conditions. More importantly, the reported strategy might be adopted and extended to develop a wide range of ceramic fibers with enhanced flexibility and mechanics for catalytic oxidation.

Iron particle-integrated anammox granules in baffled reactor: Enhanced settling property and nitrogen removal performance

This study evaluates iron particle-integrated anammox granules (IP-IAGs) to enhance wastewater treatment efficiency. The IP-IAGs resulted in notable improvements in settleability and nitrogen removal. The settling velocity of IP-IAGs increased by 17.91 % to 2.92 ± 0.20 cm/s, and the total nitrogen removal efficiency in batch mode improved by 6.82 %. These changes indicate enhanced biological activity for effective treatment. In continuous operation, the IP-IAGs reactor showed no accumulation of nitrite until 40 d, reaching a peak nitrogen removal rate (NRR) of 1.54 kg-N/m3·d and a nitrogen removal efficiency of 82.61 %. Furthermore, a partial nitritation-anammox reactor that treated anaerobic digestion effluent achieved a NRR of 1.41 ± 0.09 kg-N/m3·d, proving the applicability of IP-IAGs in real wastewater conditions. These results underscore the potential of IP-IAGs to enhance the efficiency and stability of anammox-based processes, marking a significant advancement in environmental engineering for wastewater treatment.

Nickel adsorbed algae biochar based oxygen reduction reaction catalyst

Lately, the bio electrochemical systems are emerging as an efficient wastewater treatment and energy conversion technology. However, their scaling-up is considerably restrained by slow-rate of cathodic oxygen reduction reaction (ORR) or otherwise by the high cost associated with the available efficient ORR catalysts. In this investigation, a cost-effective and eco-friendly approach for synthesizing Ni based ORR catalyst utilizing biosorption property of microalgae is accomplished. The synthesised Ni adsorbed algal biochar (NAB) served as an efficient cathode catalyst for enhancing ORR in a microbial carbon-capture cell (MCC). On increasing the initial concentration of Ni2+ in the aqueous medium from 100 mgL−1 to 500 mgL−1, the biosorption capacity was found to increase from 3 mgg−1 to 32 mgg−1 of algae cell. The MCC operated with NAB based cathode catalyst loading of 2 mgcm-2 exhibited 3.5 times higher power density (4.69 Wm−3) as compared to the one with commercial activated carbon. A significant organic matter removal (82 %) in the anodic chamber with simultaneous algal biomass productivity in the cathodic chamber was attained by MCC with cathode loaded with 2 mgcm−2 of NAB. Hence, this easily synthesised low-cost catalyst, out of waste stream, proved its ability to improve the performance of MCC.