Effect Of Surface Topography Research Articles

Effect of raceway surface topography based on solid lubrication on temperature rise characteristics of HIPSN full ceramic ball bearings

PurposeThis study aims to understand the influence of raceway surface topography on the temperature rise characteristics of silicon nitride (Si3N4) full ceramic ball bearing and improve its service life.Design/methodology/approachThe arithmetic average height Sa, skewness Ssk and kurtosis Sku in the three-dimensional surface roughness parameters are used to quantitatively characterize the surface topography of the raceway after superfinishing. The bearing life testing machine is used to test the Si3N4 full ceramic ball bearing using polytetrafluoroethylene (PTFE) cage under dry friction conditions, and the self-lubricating full ceramic ball bearing heat generation model is established.FindingsWith the decrease of Sa and Ssk on the raceway surface and the increase of Sku, the average height of the raceway surface decreases, and the peaks and valleys tend to be symmetrically distributed on the average surface, and the surface texture becomes tighter. This kind of raceway surface topography is beneficial to form a thin and uniform filamentous PTFE transfer film with a wide coverage area on the raceway surface based on consuming less cage materials and improving the temperature rise characteristics of hot isostatic pressing silicon nitride full ceramic ball bearings.Originality/valueThe research results provide a theoretical basis for the reasonable selection of Si3N4 ring raceway processing technology and have important significance for improving the working characteristics and service life of Si3N4 full ceramic ball bearings under dry friction conditions.

Synergistic Effect of Microconvex Texture and Particle Medium on the Tribological Property of the Rubber Sliding Interface.

In this study, we examined how surface topography and particle medium interact to affect the tribological performance of rubber sliding interfaces, uncovering the mechanisms of particle lubrication under various conditions. We found that microtextured surfaces, created using a mold transfer method, modestly reduced the friction coefficient of rubber under both dry and lubricated states, primarily by altering the real contact area. Additionally, the presence of different microconvex textures on the surface topography significantly influenced rubber's tribological properties. Our three-dimensional morphological analysis revealed that microtextured rubber surfaces with higher Sa, Sku, and Sal and lower Str values consistently showed lower friction coefficients during sliding. The friction mechanism was attributed to the combined effects of the material properties, surface topography, and contact area. With the addition of a particle medium, the dry friction coefficient of the rubber interface decreased but exhibited an initial increase, followed by a decrease with increasing particle diameter. When particles were mixed with a water-based cutting fluid, the concentration, diameter, and wettability of the particles significantly impacted the tribological properties due to the synergistic effects of surface topography and particle lubrication. This work enhances our understanding of tribological control for viscoelastic materials through surface design, providing a theoretical basis for the tribological optimization of rubber surfaces.

Unraveling the complex interplay between elastic recovery, contact pressure, and friction on the flank face of the micro tools via plunging-type testing

A good understanding of the interplay between the cutting tool edge radius, elastic recovery, friction, and contact pressure is essential for better modeling of ploughing forces during micro-scale cutting. This study conducts plunging tests on an ultra-precision CNC with engineered tungsten carbide cutting tools on commercially pure titanium alloy. The cutting tool edge radius is prepared to be around 3.5–4 μm, which resembles those cutting tools used in micro scale machining. During plunging tests, the micro cutting tool is given a sinusoidal movement with an amplitude close to edge radius of the tool as the work material is rotated at a constant speed. The residual depth profiles of the webs corresponding to the commanded depths were investigated in detail to identify elastic recovery rate. The cutting and thrust force measurements during plunging experiments together with identified elastic recovery rate was employed in an analytical model of micro scale machining to obtain the variations of contact pressure and coefficient of friction as a function of commanded depth. Due to the scale of the experiments that were performed, the effects of surface topography of the cutting tool and possible alignment errors are also considered in the analytical model. A linear relationship between the contact pressure and elastic recovery has been identified during ploughing-dominated machining conditions for the work material and the cutting tool pair considered in this study. The proposed experimental technique is shown to be promising in terms of modeling ploughing forces during micro-scale cutting.

The effects of submicron-textured surface topography on antibiotic efficacy against biofilms.

Submicron-textured surfaces have been a promising approach to mitigate biofilm development and control microbial infection. However, the use of the single surface texturing approach is still far from ideal for achieving complete control of microbial infections on implanted biomedical devices. The use of a surface topographic modification that might improve the utility of standard antibiotic therapy could alleviate the complications of biofilms on devices. In this study, we characterized the biofilms of Staphylococcus aureus and Pseudomonas aeruginosa on smooth and submicron-textured polyurethane surfaces after 1, 2, 3, and 7 days, and measured the efficacy of common antibiotics against these biofilms. Results show that the submicron-textured surfaces significantly reduced biofilm formation and growth, and that the efficacy of antibiotics against biofilms grown on textured surfaces was improved compared with smooth surfaces. The antibiotic efficacy appears to be related to the degree of biofilm development. At early time points in biofilm formation, antibiotic treatment reveals reasonably good antibiotic efficacy against biofilms on both smooth and textured surfaces, but as biofilms mature, the efficacy of antibiotics drops dramatically on smooth surfaces, with lesser decreases seen for the textured surfaces. The results demonstrate that surface texturing with submicron patterns is able to improve the use of standard antibiotic therapy to treat device-centered biofilms by slowing the development of the biofilm, thereby offering less resistance to antibiotic delivery to the bacteria within the biofilm community.

Effect of surface topography on the fatigue behavior of additively manufactured Ti6Al4V and CoCr alloys

Powder bed fusion (PBF), including selective laser melting and electron beam melting, fabricates complex, porous, osseointegrative implants for widespread clinical use. Fatigue testing is imperative for predicting long-term strength and durability of rough and surface porous implants while bone remodels around and grows into the implant. This study analyzes different materials (Ti6Al4V and Co28Cr6Mo) with varying topographies including as-printed surface roughness and the addition of a surface porous layer common to implants. The results are compared to wrought and PBF controls that are polished and machined. Moreover, different PBF techniques for titanium result in different as-printed surface roughness (∼0.07–17 μm) and microstructure. The fatigue data demonstrates that the surface finish impact was stronger in Ti6Al4V versus CoCr and SLM Ti6Al4V HIP + surface porous gyroid samples didn't perform worse than the roughest solid sample without surface porosity (EBM Ti6Al4V). With the same mechanical surface finishes, the SLM and wrought Ti6Al4V samples display similar fatigue resistance (800 and 850 MPa respectively), while EBM samples remain inferior (350 MPa). This study provides a foundation to compare fatigue resistance across materials and surface topographies through different fabrication techniques to optimize the lifespan of orthopedic implants while incorporating rough as printed surfaces and added surface porosity, both of which are essential for osseointegration.

Effects of bone surface topography and chemistry on macrophage polarization

Surface structure plays a crucial role in determining cell behavior on biomaterials, influencing cell adhesion, proliferation, differentiation, as well as immune cells and macrophage polarization. While grooves and ridges stimulate M2 polarization and pits and bumps promote M1 polarization, these structures do not accurately mimic the real bone surface. Consequently, the impact of mimicking bone surface topography on macrophage polarization remains unknown. Understanding the synergistic sequential roles of M1 and M2 macrophages in osteoimmunomodulation is crucial for effective bone tissue engineering. Thus, exploring the impact of bone surface microstructure mimicking biomaterials on macrophage polarization is critical. In this study, we aimed to sequentially activate M1 and M2 macrophages using Poly-l-Lactic acid (PLA) membranes with bone surface topographical features mimicked through the soft lithography technique. To mimic the bone surface topography, a bovine femur was used as a model surface, and the membranes were further modified with collagen type-I and hydroxyapatite to mimic the bone surface microenvironment. To determine the effect of these biomaterials on macrophage polarization, we conducted experimental analysis that contained estimating cytokine release profiles and characterizing cell morphology. Our results demonstrated the potential of the hydroxyapatite-deposited bone surface-mimicked PLA membranes to trigger sequential and synergistic M1 and M2 macrophage polarizations, suggesting their ability to achieve osteoimmunomodulatory macrophage polarization for bone tissue engineering applications. Although further experimental studies are required to completely investigate the osteoimmunomodulatory effects of these biomaterials, our results provide valuable insights into the potential advantages of biomaterials that mimic the complex microenvironment of bone surfaces.

Effect of surface topography and roughness on the leakage of static seals

Static seal is widely used in modern machinery. Leakage of static seals would shorten the mechanical system’s service life and affect the environment. To understand the leakage characteristics of static seals, in this work, an experimental apparatus for leakage quantization was built. The effects of surface topography and roughness on the leakage performance of static seals subject to elevated pressure were highlighted. It was found that the leakage rate is negatively correlated with contact pressure. Orientation of surface topography affects the leakage, where the grinding scar parallel to the leakage direction contributes to the leakage, and the perpendicular grinding scar has an inhibiting effect. The leakage rate of irregular and discontinuous surface topography is lower than that of regular ones, and it increases with increasing surface roughness. Furthermore, the leakage mechanism of surface topography and roughness was revealed. This work provides general guidance for the parameters design of static seals.

Surface topography and site stratigraphy effects on the characteristic parameters of design response spectra

Surface topography and site stratigraphy effects on the characteristic parameters of design response spectra

Improved mesh stiffness model of spur gear considering spalling defect influenced by surface roughness under EHL condition

Gear tooth spalling is a typical tooth surface defects in gear transmission. The accurate calculation of the time-varying mesh stiffness of the gear pair with spalling defect under mixed elastohydrodynamic lubrication (EHL) plays an important role in tooth damage prediction and fault feature analysis. In this work, an improved time-varying mesh stiffness (TVMS) model of spalling faulty gear in mixed EHL line contact considering the coupled effect of rough surface topography is established. The proposed model considers the combined effect of spalling defect, surface roughness topography, and lubrication on the contact characteristics of the meshing interface to obtain a revised contact stiffness, which is further used to determine the comprehensive TVMS. The cylindrical contact coefficient for curved meshing interface with spalling fault is derived and incorporated into the statistical micro-contact Greenwood and Williamson model (GW model) to obtain the asperity contact stiffness. The revised contact stiffness at the rough faulty gear interface is obtained from the parallel action of the asperity contact stiffness and oil film stiffness under load-sharing concept. The dynamic responses of the gear system are analyzed using the established mesh stiffness model through the six degrees of freedom translational-torsional dynamic model, in which the dynamic meshing force is calculated iteratively using the transit surface topography and geometrical parameters along the line of contact instead of a quasi-static meshing force. Effects of multi-parameters as surface roughness, spalling fault size, and lubricant on the mesh characteristics and dynamic responses of the gear system are further investigated and discussed.

A comparison of ground motions predicted through one-dimensional site response analyses and three-dimensional wave propagation simulations at regional scales

One-dimensional (1D) site response analysis (SRA), which considers vertically propagating seismic waves from the bedrock to the surface, has been a common technique among geotechnical engineers to examine site-specific ground shaking. However, observations from past earthquakes and analytical studies indicate that idealizations ingrained in 1D SRA may be too severe to capture the ground truth, such as the omissions of spatial variability of soil properties, surface topography, and basin and directivity effects. Physics-based three-dimensional ground motion simulations (GMSs) can incorporate these factors and yield more reliable predictions. In this study, we utilize ground motions from 57 physics-based broadband (from 0 to 8–12 Hz) GMS for a region of Istanbul. A total of 2912 sites with experimentally measured soil profiles that are distributed over the 30 km-by-12.5 km area are also modeled as soil columns and analyzed through 1D SRA. The ground responses from 1D SRA and three-dimensional (3D) GMS are then compared for all 57 earthquake scenarios. These systematic comparisons are then used for examining model features that are correlated with variations in the ratios of various ground motion intensity measures (IMs) and for developing regression-based formulas that can be used for determining simple factors for the considered region to correctly scale (up or down) the site-specific ground motion intensities obtained from 1D SRA, including peak ground acceleration (PGA), peak ground velocity (PGV), and spectral acceleration ( Sa) values.

Effects of Surface Topography and Cellular Biomechanics on Nanopillar-Induced Bactericidal Activity.

Bacteria are mechanically resistant biological structures that can sustain physical stress. Experimental data, however, have shown that high-aspect-ratio nanopillars deform bacterial cells upon contact. If the deformation is sufficiently large, it lyses the bacterial cell wall, ultimately leading to cell death. This has prompted a novel strategy, known as mechano-bactericide technology, to fabricate antibacterial surfaces. Although adhesion forces were originally proposed as the driving force for mechano-bactericidal action, it has been recently shown that external forces, such as capillary forces arising from an air-water interface at bacterial surfaces, produce sufficient loads to rapidly kill bacteria on nanopillars. This discovery highlights the need to theoretically examine how bacteria respond to external loads and to ascertain the key factors. In this study, we developed a finite element model approximating bacteria as elastic shells filled with cytoplasmic fluid brought into contact with an individual nanopillar or nanopillar array. This model elucidates that bacterial killing caused by external forces on nanopillars is influenced by surface topography and cell biomechanical variables, including the density and arrangement of nanopillars, in addition to the cell wall thickness and elastic modulus. Considering that surface topography is an important design parameter, we performed experiments using nanopillar arrays with precisely controlled nanopillar diameters and spacing. Consistent with model predictions, these demonstrate that nanopillars with a larger spacing increase bacterial susceptibility to mechanical puncture. The results provide salient insights into mechano-bactericidal activity and identify key design parameters for implementing this technology.

Effect of Surface Topography on the Primary Stability of Miniscrew Implants in Orthodontics—A Systematic Review and Meta-Analysis

ABSTRACT This present study has the purpose of determining how surface topography of implants affects the initial stability of miniscrew implants (MSIs). Electronic databases like PubMed Central, Scopus, Web of Science, Embase, and Cochrane Library, as well as reference lists, were thoroughly searched up until September 2022. Clinical trials involving individuals who got anchorage through mini-implants, along with information on categories of mini-implants dimension, shape, thread design, and insertion site, were required as part of the eligibility criteria. Primary and secondary stability were also assessed. We carried out selection process for the study, extraction of data, quality assessment, and a meta-analysis. The qualitative synthesis included 10 papers: three randomized, four prospective, and four retrospective clinical investigations. The results of this meta-analysis demonstrate that the clinical state of MIs is controlled by their geometrical surface qualities, which are also influenced by their shape and thread design. According to the evidence this meta-analysis produced, this circumstance exists. The duration of the follow-up period and MI success rates did not correlate with one another.

Multiscale simulation scheme by using a finite-difference derivative framework for lubrication surface

To exactly describe lubrication problems modelling micro-scale influence in rough lubricated contact is unavoidable. In this study a novel computational scheme for lubricated problem is presented based on two-scale homogenization method, which facilitates solving the two-scale problem. Homogenization model of mass fluxes is implemented at the micro-scale domain, and represents the influence of surface topography. A linearization method is developed to derive finite derivatives of mass fluxes at the micro-scale domain defined by scale separation. The key strength of the proposed procedure is the finite difference derivative coupling which represents the lubricated problem inclusive of the effect of surface topography. The effectiveness of the proposed multiscale scheme is validated by comparing with the deterministic method. The numerical results show that increasing topography amplitude can improve the performance of journal bearing in terms of load carrying capacity and friction coefficient.

Numerical simulation of the dynamic fluid–solid coupling in journal bearing with the effect of surface topography in consideration

In the case of the journal-bearing system under a mixed or boundary lubrication regime, the deformation of the bearing, the flow of the lubricating medium, and the contact of the asperities should be taken into account. The lubrication problem at the journal-shaft interface is a complicated fluid–solid coupling problem. In this study, a new approach is proposed to analyze the dynamic fluid–solid coupling problem of journal bearings. The dynamic fluid–solid coupling problem is solved by the presented non-linear hybrid conjugate gradient method, which is based on the principle of pressure balance in the lubrication zone. One transient mixed lubrication model was developed to analyze the journal-bearing performance by considering the effects of skewness and kurtosis and the mass-conserving cavitation. According to the simulated results from the journal-bearing systems under the start-up condition, it can be found that the bearing performance is sensitive to the value of skewness or kurtosis and the degree of misalignment. Within a certain range, these cases with more negative skewness or lower kurtosis are conducive to decreasing friction loss and lift-off time. The developed model can be effectively used to track the performance of journal bearings.

An assessment of the effect of surface topography on coefficient of friction for lubricated non-conformal contacts

Determining an accurate state of lubrication is of utmost importance for the precise functionality of machine elements and to achieve elongated life and durability. In this work, a homogenized mixed-lubrication model is developed to study the effect of surface topographies on the coefficient of friction. Various measured real surface topographies are integrated in the model using the roughness homogenization method. The shear-thinning behavior of the lubricant is incorporated by employing the Eyring constitutive relation. Several Stribeck curves are generated to analyze the effect of roughness lays and root mean square (RMS) roughness on the coefficient of friction. The homogenized mixed lubrication model is validated against experimental rolling/sliding ball-on-disc results, and a good agreement between simulated and experimental coefficient of friction is found.

Topography effect on seismic waveform tomography: a quantitative study

SUMMARY In seismic tomography practices the Earth's surface is sometimes assumed to be either spherical or flat for convenience in forward modelling calculations. The effect of irregular surface topography on seismic wave propagation is thus ignored, resulting in biases in the phases and amplitudes of synthetic seismograms, which contribute to the residuals that are mapped into velocity structures in tomography inversions. In this study, we conduct a series of inversion experiments based on the adjoint waveform tomography method to quantitatively assess the topography effect on waveform-based inversion results. We first employ models with simplified topography to better highlight and quantify the topography effect. Results show that when topography effect is ignored in the forward modelling, it is mapped into velocity perturbations, leading to spurious velocity anomalies in tomography models. The strength of the spurious velocity anomaly is quasi-linearly related to locally averaged topography gradient. Our inversion experiments demonstrate that in places of strong topography variation, such as the Longmenshan Fault Zone region where the 2008 Mw 7.9 Wenchuan earthquake occurred, topography effect can lead to spurious relative velocity anomalies of up to 10 per cent, which cannot be ignored in waveform-based tomography inversions.

Structural Si3N4-SiO2 glass ceramics with bioactive and anti-bacterial properties

Silicon nitride-based bioceramics have been investigated for biomedical applications due to their good thermo-mechanical, tribological and antibacterial properties. However, biological properties, such as bioactivity that promotes the interaction with tissue, are also important. Silicon dioxide has been found to promote bioactivity. With the aim of combining both advantages, a new Si3N4-SiO2 glass ceramic was developed. Three different compositions were synthesized and sintered by spark plasma sintering. The results showed that β-Si3N4 crystalline is well distributed in the SiO2 matrix. 70SiN samples exhibited the highest mechanical properties with a flexural strength of 452 ± 33 MPa and a toughness of 6.4 ± 0.5 MPa∙m1/2. 50SiN samples exhibited the best bacteriostatic effect due to the synergistic effect of surface chemistry and topography. Apatite was observed on the surfaces of all groups. This study shows that the newly developed Si3N4-SiO2 glass ceramics exhibit promising mechanical and biological properties for biomedical applications.

Modeling the evolution of membrane during cell adhesion on the nanostructured substrate

Using nanostructured substrates for enhancing cell adhesion is an important method. However, the physical mechanism of cell adhesion on nanostructured substrate is not well understood yet, particularly the evolution process of membrane during cell adhesion. Here, we propose an analytical model to study quantitatively the evolution of membrane during adhesion process on the nanostructured substrate. The effects of substrate surface topography, receptor-ligand binding, substrate property and membrane property were investigated. We found a small nanopillar radius, low nanopillar density, large binding rate, large receptor density, low non-specific energy, or large stretching modulus can result in a large adhesion rate and a large adhesion depth. Besides, the evolution of membrane on truncated nanocone arrays was also studied by the model. The theoretical results are in good agreement with the experimental observations, which implied that our studies can provide a useful guide to control cell adhesion process and cell motion on nanostructured substrates.

Study on the subsurface characteristics of textured surfaces under EHL condition

PurposeThe purpose of this study is to investigate the influence of surface texture on the subsurface characteristics of contact interfaces under elastohydrodynamic lubrication condition. As a typical contact form of gears and bearings, the optimization of friction characteristics at the elastohydrodynamic lubrication (EHL) interface has attracted the attention of scholars. Laser surface texturing is a feasible optimization solution, but there have been concerns about whether the surface texture of high-pair parts will affect their fatigue life.Design/methodology/approachTo examine the impact of texture preparation on the subsurface characteristics of high-pair interfaces under EHL conditions, a point contact EHL model is developed that takes into account the effect of textured surface topography. The pressure and thickness of the oil film are calculated as input parameters under different loads and entrainment velocities. The finite element method is used to simulate the impact of textures with varying diameters, densities and depths on the subsurface characteristics of the elastohydrodynamic interface. According to ISO 25178, analyze the relationship between 3D topography parameters and subsurface characteristics and study the trend of friction characteristics and subsurface characteristics based on the results of the ball on disc friction tests.FindingsThe outcomes suggest that under different rotational velocity and load conditions, the textured surfaces exhibit improved friction reduction effects; however, the creation of textures can result in significant subsurface plastic deformation and local peeling. The existence of texture makes the larger stress zone in the subsurface layer closer to the surface, leading to fatigue failure near the surface. Reasonable design parameters can help enhance the attributes of the subsurface. A smaller Sa and a Str greater than 0.5 can achieve ideal subsurface properties on the textured surface.Originality/valueThis paper investigates the influence of surface texture on the friction and subsurface characteristics of EHL interfaces and analyzes the impact of surface texture on interface contact performance while achieving lubrication improvement functional characteristics. The results provide theoretical support for the optimization design and functional regulation of surface texture in EHL interfaces.Peer reviewThe peer review history for this article is https://publons.com/publon/10.1108/ILT-10-2023-0324/

The effect of surface topography on the ball-rolling ability of Kheper lamarcki (Scarabaeidae).

The most effective way to avoid intense inter- and intra-specific competition at the dung source, and to increase the distance to the other competitors, is to follow a single straight bearing. While ball-rolling dung beetles manage to roll their dung balls along nearly perfect straight paths when traversing flat terrain, the paths that they take when traversing more complex (natural) terrain are not well understood. In this study, we investigate the effect of complex surface topographies on the ball-rolling ability of Kheper lamarcki. Our results reveal that ball-rolling trajectories are strongly influenced by the characteristic scale of the surface structure. Surfaces with an increasing similarity between the average distance of elevations and the ball radius cause progressively more difficulties during ball transportation. The most important factor causing difficulties in ball transportation appears to be the slope of the substrate. Our results show that, on surfaces with a slope of 7.5deg, more than 60% of the dung beetles lose control of their ball. Although dung beetles still successfully roll their dung ball against the slope on such inclinations, their ability to roll the dung ball sideways diminishes. However, dung beetles do not seem to adapt their path on inclines such that they roll their ball in the direction against the slope. We conclude that dung beetles strive for a straight trajectory away from the dung pile, and that their actual path is the result of adaptations to particular surface topographies.