Effect Of NCO Research Articles

Synthesis and characterization of alicyclic two-component waterborne polyurethane

PurposeThe purpose of this paper is to synthesize and characterize a series of alicyclic two-component waterborne polyurethane (2K-WPU) which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion.Design/methodology/approachThe appearances of aqueous dispersions and 2K-WPU films were observed by photographs. The micromorphology of alicyclic polyisocyanate aqueous dispersion was examined by scanning electron microscopy (SEM). The molecule structures of WPU were studied by Fourier transform infrared (FTIR). The effect of NCO:OH molar ratio of two components and trimethylolpropane (TMP) content on the thermal stability, mechanical and water resistance properties of 2K-WPU films was studied.FindingsIt was found by SEM that alicyclic polyisocyanate particles in aqueous dispersion showed a kind of spherical particle appearance, in which hydrophobic polyisocyanate was encapsulated by hydrophilic ether linkages segment. FTIR showed that WPU was polymerized through mixture of polyisocyanate component and hydroxyl component and increasing NCO:OH molar ratio of two components from 1.1:1 to 1.5:1 had increased the content of urea, urethane and allophanate of 2K-WPU films. Increasing NCO:OH molar ratio had improved the mechanical and thermal properties of the 2K-WPU film, but the water resistance of the 2K-WPU film increased first and then weakened. Increasing TMP contents from 1 to 0.75 mol for 1:5 system had improved the mechanical, thermal and water resistance properties of the 2K-WPU film.Practical implicationsThe investigation established a method to prepare alicyclic 2K-WPU which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion. The prepared 2K-WPU film could be applied in the field of waterborne surface coating, e.g. textile, wood and synthetic leather surfaces (Hasan et al., 2017; Akindoyo et al., 2016).Originality/valueThe paper established a method to synthesize alicyclic two-component 2K-WPU. The effect of NCO:OH molar ratio and TMP content on the thermal stability, mechanical and water resistance properties of 2K-WPU films were studied.

Effects of NCO/OH Ratio and Reactive Diluent Type on the Adhesion Strength of Polyurethane Methacrylates for Cord/Rubber Composites

ABSTRACTA series of dual curable polyurethane methacrylate-based oligomers were synthesized by changing the NCO:OH ratio and then were included in adhesive formulations using trimethylolpropane trimethacrylate and tricyclodecane dimethanol diacrylate (TCDDA) as reactive diluents. The effects of NCO:OH ratio and reactive diluent type on the structural properties of UV-cured free films and adhesion properties between polyester cord/rubber surfaces were studied. The highest adhesion strength of the 103 N cm−1 was obtained when the NCO:OH ratio was set as 4 and the TCDDA was used as a reactive diluent.

Influence of structure-property relationship on the optical, thermal and mechanical properties of castor oil based transparent polyurethane for catheter applications

ABSTRACTCastor oil based transparent polyurethane elastomers were synthesized, which can be used as an advanced catheter material. The effect of NCO: OH ratio on the structural, optical, thermal and physicomechanical properties of polyurethanes (PU) has been studied. The optical properties of the PU was analysed by studying its percentage transmittance and haze. The results showed a high transparency of 90.7% for the PU with a NCO: OH ratio of 0.9:1. Differential scanning calorimetry (DSC) analysis revealed an increase in the glass transition temperature (Tg) of PU with increasing hard segment content whereas thermogravimetric analysis (TGA) shows an increase in the initial decomposition temperature of PU from 262 to 268°C upon increasing the NCO: OH ratio from 0.9 to 1.5. A similar trend of increment in the tensile properties of PU has been observed as a consequence of increasing the molar ratio of NCO: OH. In vitro cytotoxicity analysis of PU was studied using human embryonic kidney (HEK293) cell line that revealed the nontoxic character of PU.

Effects of NCO:OH ratio on the mechanical properties and chemical structure of Kraft lignin–based polyurethane adhesive

ABSTRACTThis work aimed to evaluate the influence of the aliphatic and aromatic hydroxyl level on the polyurethane adhesive property and chemical structure. This adhesive was obtained through the reaction of technical Kraft lignin (TKL) as polyol with diphenylmethane diisocyanate (MDI). Thus, lignopolyurethane adhesives were obtained with NCO:OH ratios of 0.8:1.0, 0.9:1.0, 1.0:1.0, 1.1:1.0, and 1.2:1.0. Initially only the TKL aliphatic hydroxyl level was taken into consideration in the stoichiometry in order to define the mass ratio between MDI and polyol. Subsequently, lignopolyurethane adhesive was obtained using the same NCO:OH ratios considering TKL total hydroxyls’ level, and aromatic and aliphatic hydroxyls. The chemical structures of the synthesized adhesives were analyzed by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (13C NMR). The mechanical property of the adhesively bonded joints, comprising wood substrates and synthesized adhesives, was measured using single lap shear tests. Results illustrated that by increasing the NCO:OH ratio, there is an increase in the free isocyanate content leading to higher shear strength values. Higher free isocyanate content leads to MDI dimer formation in the lignopolyurethane structure.

Effects of NCO:OH ratio and HEMA on the physicochemical properties of photocurable poly(ester-urethane)methacrylates

A series of UV-curable isophorone diisocyanate-based poly(ester-urethane)methacrylate (IPEUMA) oligomers were synthesized by a two-step polymerization process. The amount of isophorone diisocyanate was varied during the synthesis. The effects of NCO:OH ratio and HEMA on the structural and physicochemical properties of UV-cured IPEUMAs were investigated. As the NCO:OH ratio increased, the tensile strength and thermal stability increased, whereas the elongation and hydrolytic degradation of the film decreased. The higher strength and thermal stability for higher NCO:OH ratio may be due to the increase in intermolecular hydrogen bonding in the UV-cured film. UV-cured IPEUMA films also show excellent chemical and solvent resistance.

Effect of surface treatments on the durability of green polyurethane adhesive bonded aluminium alloy

Surface treatment of aluminium alloy plays a significant role in improving the strength of the adhesive bond. In this study, an aluminium alloy 2024-T3 was treated by two different methods of surface treatments i.e. by alkaline etching and warm water treatment followed by silanization method in order to enhance the adhesive bonding. Three different formulations of polyurethane adhesive by varying the NCO:OH ratios which were prepared from polyol polycaprolactone (PCL) based on palm kernel oil polyesteramide (PPKO) with a blend of aromatic and cycloaliphatic diisocyanate. Surface morphology, surface chemical analysis, wettability and surface roughness of the treated samples were characterised using field emission scanning electron microscopy and energy dispersive X-ray analysis (FESEM/EDX), X-Ray Photoelectron Spectroscopy (XPS), contact angle goniometry and surface profilometry, respectively. The influences of surface treatment techniques and conditions on durability of the joint strength and interfacial properties were explored by performing the single lap shear test and wedge test. The effects of NCO:OH ratios on PU adhesive strength were also investigated. Durability of PU adhesive bonding is found to display an interesting dependence on the surface treatments.