ABSTRACT This study investigates the impact of pH and ageing time on silica xerogel pore characteristics prepared via the sol-gel method. Using tetraethyl orthosilicate (TEOS) and HCl as a precursor and acid catalyst, respectively, tailored pore size distributions in the meso- and macroporous range were achieved. Field emission scanning electron microscopy (FESEM) revealed interconnected porous structures, with pore size increasing linearly with ageing time. pH variation yielded average pore sizes ranging from ~ 31 nm (mesoporous) to ~ 59 nm (macroporous). Higher acid catalyst concentration accelerated gelation, resulting in smaller pores. Elemental analysis confirmed silicon and oxygen as primary constituents, while X-ray diffraction (XRD) confirmed amorphous nature. Sol-gel synthesis provides versatile control over microstructure and properties, enabling customisation for applications such as liquid filters, batteries, sensors, and bio-scaffolds. It offers a cost-effective, direct synthesis of high-purity multi-component materials, emphasising its potential for functional material development.