Effect Of Post-weld Heat Treatment Research Articles

Effect of post-weld heat treatment on microstructure and mechanical properties of twinning-induced plasticity (TWIP) steel joints

The effect of post-weld heat treatment on microstructure and mechanical properties of twinning-induced plasticity (TWIP) steel joints obtained by melting electrode inert gas-shielded welding (MIG welding) was systematic studied. A total of two post-weld heat treatment processes are proposed, i.e., post-weld annealing treatment (PWAT) with temperature/time of 1100 ℃/1h and subsequent furnace cooling and post-weld solution treatment (PWST) with temperature/time of 1100 ℃/1h and subsequent water quenching, which were compared with the case of post-weld non-treatment (PWNT). Following annealing treatment at 1100°C, the joint tensile strength dropped by 6.6% (from 845.46MPa to 789.85MPa), while its elongation at break increased by 40.87% (from 29.80% to 41.98%). The significant increase in plasticity was due to the significant elimination of weld stresses in the joints after annealing. Moreover, the stresses in the weld metal of the PWST joints were instead significantly elevated and the carbides were solidified, which resulted in the lower strength. When post-weld heat treatment was applied, the impact toughness of the joints was lower than when untreated. This was primarily due to the greater percentage of the low-angle grain boundaries and the precipitation of MC-type carbides. Consequently, post-weld annealing treatment was an effective method to further enhance the strong plasticity of new twinning-induced plastic steel joints.

Coupling effect of post-weld heat treatment and fatigue damage on the hydrogen embrittlement of X80 steel welded joints

The influence of post-weld heat treatment (PWHT) and fatigue damage on the hydrogen embrittlement sensitivity of X80 steel welded joints, obtained using flux-cored arc welding method, was investigated in the study. Compared to the as-welded specimens, the sensitivity of hydrogen embrittlement after PWHT was decreased. However, the coupling effect of PWHT and fatigue damage improved significantly the HE sensitivity. Furthermore, the fracture site of the PWHT + pre-fatigue specimens with hydrogen-charged was transferred to the weld metal, and the fracture was characterized by intergranular fracture, quasi-cleavage (QC) and shallow dimples ductile fracture. The increase of the hydrogen content might be attributed to the evolutions of dislocation and the proportion of high-angle grain boundary caused by fatigue damage. Meanwhile, the size of QC for the hydrogen-charged welded joints was related to the degree of fatigue damage, hydrogen content and microstructure strength.

Regulating the partially mixed zone via post-weld heat treatment to enhance sulfide stress corrosion cracking resistance of the Inconel 625/X80 weld overlay

This paper investigated the effect of post-weld heat treatment (PWHT) on microstructure evolution and sulfide stress corrosion cracking (SSCC) behavior of the fusion boundary (FB) region of Inconel 625/X80 weld overlay, with a focus on the partially mixed zone (PMZ). Three heat treatment regimens were designed, namely 620 °C/10 h, 620 °C/20 h, and 670 °C/10 h, in which 620 °C/20 h was proved to be the optimal parameter. The 10-hour PWHT conditions might induce heterogeneous carbon distribution owing to insufficient tempering duration, exacerbating the hardness mismatch in the FB region and thus promoting the development of SSCC. Following the 620 °C/20 h treatment, most of the brittle phase with high hardness in the FB region was eliminated, reducing the nucleation site for SSCC. More importantly, martensite in the PMZ was transformed into austenite with rod morphology, while cementite adjacent to the PMZ might evolve into dispersed refined austenite. Austenite shows low hydrogen sensitivity, enhancing the SSCC resistance of the PMZ. On the other hand, the carbides in the X80 matrix might restrict the diffusion of hydrogen toward the PMZ, thereby reducing the susceptibility of the PMZ to SSCC.

Effect of post-weld heat treatment on the microstructure and mechanical properties of CWW GMAW

Effect of post-weld heat treatment on the microstructure and mechanical properties of CWW GMAW

Effect of PWHT on microstructure and mechanical properties of welded joint of a new Fe-Ni-based superalloy

In this study, the effect post weld heat treatment (PWHT) on microstructural evolution and mechanical properties of weld metal of HT700P alloy with Inconel 617 filler metal was investigated. After welding, columnar grain, dendritic microstructure and segregation of Mo, Co and Ti elements related to the equilibrium distribution coefficient were observed in the weld metal. The PWHT was conducted in both direct-aging treatment with different time and solution treatment with different cooling methods. The results showed that direct-aging treatment had a limit impact on homogenization of weld metal, while microstructural homogenization and elemental segregation were significantly improved after solution treatment and massive M6C and M23C6 carbides precipitated at the grain boundaries and interdendritic region of weld metal. It was found that the elongation at 700 °C of welded joints after solution treatment was relatively increased, which was related to the decrease of residual stress and the precipitation of Mo-rich carbides at the grain boundaries. The fracture occurred in the weld metal presented interdendritic fracture characteristics, and the fracture mechanism for stress relaxation cracking was the strong grain interior induced by the precipitation of γ′ phase, leading to the stress concentration and nucleation of cavities at grain boundaries. After solution treatment, the creep lifetime of furnace cooling was much greater than that of water quenching. The superior creep properties of furnace-cooled joint could be attributed to the lower residual stress and the migration of carbon element in the fusion line, which inhibited the nucleation and aggregation of cavities in the partially melted zone.

Effect of post-weld heat treatment on the microstructure, phase composition and mechanical properties of dissimilar Al-Mg-Li/Al-Cu-Li laser welded joints

Butt joints of the V-1461 and 1424 heat treated aluminum–lithium alloys of the third generation were welded with a CO2 laser and studied in detail for the first time. In particular, spatial distributions of the formed phases and their evolution upon post-weld heat treatment (PWHT), determining the mechanical properties of the joints, were investigated. The PWHT included quenching and subsequent artificial aging. The key factors, affecting the metallurgical processes in a weld pool, were the following: 1) the alloying elements and the thermal properties of the alloys, 2) the dynamics of the local non-equilibrium melting, the convective transfer of the molten metal in the weld pool and its subsequent solidification, 3) the cooling rate, and 4) the PWHT procedure. By using synchrotron radiation and scanning electron microscopy, new θ(Al2Cu), T1(Al2CuLi) and S1(Al2MgLi) phases were found in the weld metal that were absent in both base metals. This phenomenon reduced the mechanical properties of the joints to the levels, corresponding to about 50 % of the 1424 alloy as the weakest one. Quenching contributed to the formation of the δ′(Al3Li) strengthening phase in the weld metal. As a result, the ultimate tensile strength increased up to 70 % and elongation up to 95 % of the corresponding levels of the 1424 alloy. Artificial aging made it possible to form the T1(Al2CuLi) strengthening phase, to increase the content of the δ′(Al3Li) one, as well as to improve the mechanical properties of the joint. In this case, the ultimate tensile strength was 411 MPa, the yield point was 327 MPa and elongation was 1.7 %. These values were close to those for the 1424 alloy (about 80 %, 89 % and 23 %, respectively).

Microstructure and corrosion behavior of A390-10 wt% SiC composite-AA2024-T6 aluminum alloy dissimilar joint: Effect of post-weld heat treatment

The weldability of aluminum matrix composites to other materials, such as aluminum alloys, is an essential point in expanding the use of these materials. This study investigated the effect of rotational speed and post-weld heat treatment on the microstructure, mechanical properties, and corrosion behavior of A390-10 wt% SiC composite/AA2024-T6 aluminum alloy dissimilar joint. Friction stir welding is performed using a square frustum pyramid pin tool with a rotational speed of 400–1200 rpm and a traverse speed of 40 mm/min. Results found that a surface groove formed on the weld crown at a rotational speed lower than 800 rpm due to insufficient material flow. Also, the tunnel defect formed on the advancing side at a rotational speed higher than 1000 rpm due to the turbulent flow of material. By increasing rotational speed from 800 to 1200 rpm, the average grain size of the advancing and retreating sides increased by 41.1 and 46.3 %, respectively. Compared to AA2024-T6 and A390-10 wt% SiC composite base metals, the average hardness of the stir zone of the joint fabricated by the rotational speed of 800 rpm increased by 8.4 and 38.2 %, respectively. By increasing the rotation speed from 800 to 1000 rpm, the yield strength and ultimate tensile strength decreased by 6.8 and 6.5 %, respectively. By decreasing rotational speed from 1000 to 800 rpm, the elongation and corrosion resistance decreased by 5.4 % and 34.7 %, respectively. After post-weld heat treatment, the hardness, yield strength, ultimate tensile strength, and corrosion resistance increase 15.9, 12.7, 7.8, and 28.9 %, respectively.

Effect of post-weld heat treatment on mechanical and microstructural properties of high strength steel weld metal

The usage of high strength steel (HSS) is steadily increasing, primarily driven by the pursuit of weight reduction, leading to a subsequent decrease in greenhouse gas emissions. This paper investigates the impact of various post-weld heat treatment (PWHT) temperatures of 525 °C, 550 °C and 575 °C with a holding time of 2 h on both the microstructure and mechanical properties of weld metal produced using a HSS metal cored wire. The investigation reveals that PWHT does not significantly alter strength but has a more pronounced influence on toughness. The as-welded condition exhibited the highest toughness. Among the samples subjected to the PWHT, the one treated at 575 °C showed the highest impact energy, reaching 69 J at −60 °C. This outcome is attributed to the increased presence of acicular ferrite in the microstructure, surpassing that of samples subjected to PWHT at different temperatures.

Effect of Post-weld Heat Treatment on Microstructure and Mechanical Properties of P91 Heat-Resistant Steel Coating on Mild Steel

Effect of Post-weld Heat Treatment on Microstructure and Mechanical Properties of P91 Heat-Resistant Steel Coating on Mild Steel

Effect of Post-weld Heat Treatment on the Microstructure and Mechanical Properties of 2.25Cr-1Mo-0.25V Ultra-Thick Steel Plate

Effect of Post-weld Heat Treatment on the Microstructure and Mechanical Properties of 2.25Cr-1Mo-0.25V Ultra-Thick Steel Plate

Microstructure and Fatigue Behavior of Cr-Mo Steel Weld Joints with Automatic TIG Welding

This research focused on how filler metal and post-weld heat treatment (PWHT) affected the microstructure and mechanical properties of 2.25Cr-1Mo steel welds, especially the fatigue behavior. Automatic TIG welding was used to fabricate the weld samples, and both AWS A5.28 ER90S-B3 (also known as B3) and AWS A5.14 ERNiCrMo-3 (commonly known as Inconel 625) were used as filler metals. The PWHT was performed at 690°C for one hour. That was the ideal condition for reducing the hardness of the heat affected zone (HAZ). The microstructure of the B3 weld metal and the HAZ was observed to alter from bainite to tempered bainite due to PWHT, resulting in a decrease in hardness (B3 WM: from 299.7 to 243.5 HV0.2 and HAZ: from 294.5 to 234.7 HV0.2). On the other hand, Inconel 625 weld metal showed an austenite microstructure: after PWHT, the formation of gamma prime increased its hardness (from 263.2 to 299.8 HV0.2). According to the tensile test results, the tensile strength of the welded samples was slightly lower than that of the original base metal, such as the UTS of the BM was 633.0 ± 3.0 MPa and that of the B3-PWHT sample was 601.4 ± 2.0 MPa. The effect of PWHT on tensile strength was negligible, but it significantly affected fatigue strength. For both filler metals, PWHT resulted in a decrease in fatigue strength. The fatigue strength of the B3 sample decreased from 290 to 120 MPa, while that of the IN625 sample reduced from 290 to 240 MPa. In comparison between two different materials, the fatigue strength of the Inconel 625 sample was greater than that of the B3 sample. Fatigue fracture surfaces can be classified into three stages: crack initiation, propagation, and fast fracture. The fatigue rupture was mostly initiated at the weld interface. The final fracture revealed a dimple appearance.

Effects of post-weld heat treatments in microstructure, mechanical properties, and corrosion resistance of simulated heat-affected zone of supermartensitic steel UNS S41426

Effects of post-weld heat treatments in microstructure, mechanical properties, and corrosion resistance of simulated heat-affected zone of supermartensitic steel UNS S41426

Effect of post-weld heat treatment on corrosion resistance of X90 pipeline steel joints

Abstract In order to improve the corrosion resistance of welded joints, X90 pipeline steel joints were subjected to post-weld heat treatment at 610 °C, 640 °C, and 670 °C (holding time was 1 h). Through electrochemical corrosion and full immersion corrosion experiments, the corrosion resistance of welded joints under various conditions was tested, and the surface morphology and corrosion products of the corroded samples were analyzed by scanning electron microscopy and X-ray diffraction analysis. The experimental results show that the corrosion products of X90 pipeline steel welded joints in simulated soil solution mainly include Fe(OH)3, γ-FeOOH, α-Fe2O3, γ-Fe2O3, and a small amount of Fe3O4, FeCl3 and Fe. After heat treatment at 610 °C, the corrosion current density of the parent metal, heat-affected zone, and weld metal of the joint changes from 1.081, 2.889, 2.079 (×10−5 A cm−2) to 0.977, 2.211, 1.810 (×10−5 A cm−2), respectively, the corrosion resistance is improved.

Dissimilar friction stir welding and post-weld heat treatment of Ti-6Al-4V and AA7075 producing joints of unprecedented strength

Dissimilar welding of Ti and Al alloys is challenging due to the potential formation of brittle intermetallics, which can compromise weld strength. Friction stir welding (FSW) is an advanced joining method with the potential to drastically reduce or prevent the formation of intermetallic phases because melting is avoided. However, in previous studies, dissimilar joints of Ti-6Al-4V and EN AW-7075 with satisfactory strength could not be achieved. Thus, we investigated friction stir welding of these two materials in a butt configuration, and analyzed the effects of post-weld heat treatments on the mechanical properties. Tensile strengths of 441 MPa in the as-welded condition and 505 MPa after heat treatment were achieved, significantly surpassing strength values reported in earlier studies. Microscopic investigations showed no evidence of formation of brittle intermetallic phases, and ductile fracture was observed. Our results show that FSW is a very promising candidate for future aerospace applications requiring dissimilar joining of Ti and Al alloys.

Influence of Ni and PWHT on microstructure evolution and mechanical properties of GTA-welded duplex stainless steel and super duplex stainless steel joints: A comparative investigation

In the present investigation, a new endeavor has been made to analyze the impact of the secondary process (post-weld heat treatment (PWHT)) as well as Ni addition on the microstructure and mechanical characteristics of welds. Welds between similar joining materials from duplex stainless steels (DSS), as well as super DSS (SDSS), were made by the gas tungsten arc welding (GTAW) process. For DSS, after PWHT with the addition of Ni element, the amount of austenite rises and becomes more uniformly distributed with curved boundaries, while for SDSS, the microstructure mainly consists of intergranular and Widmanstätten austenite. According to the comparison of phase percentages obtained based on both ASTM E1245 and ASTM E562, a good balance between ferrite and austenite phases of joint materials was achieved. X-ray diffraction analyses on both joints revealed that phases are mainly ferrite and austenite with different lattice parameters without evidence of unwanted intermetallic phases. The addition of Ni increases the hardness values of DSS weld metal compared to the base metal due to an increased amount of Widmanstätten austenite and ferrite in the microstructure. The lowest ductility was obtained for the SDSS weld sample with the addition of Ni and PWHT because of the existence of secondary austenite in the weld metal and the Widmanstätten morphology of the austenite. The effect of PWHT on the development of microstructure and mechanical behaviors was more than the effect of nickel powder on weld samples.

Postweld Heat Treatment on Toughness of Electric- Resistance Welded X70 Steel

The effect of postweld heat treatment (PWHT) on Charpy V-notch impact toughness of a highfrequency electric-resistance welded (HF-ERW) grade X70 pipeline steel is investigated. PWHT thermal cycles are simulated using the Gleeble on the as-welded specimens. Microstructure, along with crystallographic texture and microhardness, is characterized in specimens that are impact tested at –5°C (23°F), –30°C (–22°F), and –45°C (–49°F). The impact toughness values show a wide scatter band and decrease with the increasing peak temperature of the PWHT. For higher peak temperatures, the microstructure of the heat-affected zone (HAZ) gradually changed from equiaxed ferrite to bainitic ferrite. Furthermore, the prior austenite grain size (PAGS) increases with the increasing peak temperature. The density of high-angle grain boundaries decreases, and the fraction of cleavage planes {100} parallel to the impact fracture plane increases for higher peak temperatures of the PWHT.

Effect of post-weld heat-treatment and solid-state thermomechanical treatment on the properties of the AA6082 MIG welded joints

Post-weld heat treatment (PWHT) and solid-state thermomechanical treatment (TMT) via friction stir processing (FSP) have been shown to enhance the mechanical properties of aluminum alloys. The current work investigates the effects of PWHT and TMT on the microstructure and mechanical performance of AA6082-T6 welded butt joints welded using the MIG process. The 5 mm thick AA 6082-T6 plates were joined in butt configuration using MIG welding with ER 5356 filler wire, 120 A current, 0.3 mm/s weld speed, and argon shielding gas at 15 L/min flow rate. PWHT was performed on the MIG welds per the T6 temper procedure. TMT was implemented via FSP using a pinless tool rotating at 800 rpm and traversing speed at 200 mm/min with a 3° tilt angle. Microstructural analysis, hardness mapping, tensile testing, and fracture surface evaluation were utilized to characterize the as-welded, PWHT, and TMT samples. The results demonstrate that both PWHT and TMT significantly refine and homogenize the microstructures of the welded joints. However, the TMT samples displayed superior hardness and tensile strength compared to the as-welded and PWHT conditions. The TMT-processed welds achieved approximately 99% joint efficiency versus only 69% and 85% for the as-welded and PWHT samples. In summary, PWHT and especially TMT via FSP are effective at enhancing the mechanical properties of MIG welded AA6082-T6.

Effects of post-weld heat treatment on the microstructure and properties of the matching SMAW filler metal for weld joints in MarBN steel

AbstractA detailed investigation has been carried out of the matching composition filler metal for welding MarBN steel to explore the influence of welding procedure and post-weld heat treatment (PWHT) on the microstructure and properties of the weld metal and a MarBN steel weld joint. The filler metal was in the form of a shielded metal arc welding (SMAW) electrode. With different interpass temperatures and PWHT procedures applied, the microstructure and mechanical properties, particularly toughness, of the all-weld metal deposits and welded MarBN alloy joints were examined. The differences in microstructure (grain structure, precipitates, etc.) were evaluated to provide a better understanding of how the PWHTs influence the starting conditions of the matching weld metal and welded MarBN steel joints before service. The current work found that for a 30-mm-thick all-weld metal coupon, reasonable impact toughness was achieved after PWHT of 735 °C × 8 h; longer heat treatment durations (16 h and 36 h) did not further increase the toughness. For thicker cast blocks, a PWHT of 735 °C × 16 h was needed for weld toughness comparable to the base metal, hence was considered more appropriate for actual engineering applications. Evenly distributed Laves phase precipitation was observed after 735 °C × 8 h; the precipitates gradually increased in size and area fraction as the duration increased, and appeared to be stable when approaching 36 h. Differences in the precipitation were observed between different weld regions. The weld cap region had a lower density of Laves precipitates compared to the lower weld area. From the current investigation, aspects for further investigation are also identified.

Effect of post-weld heat treatment on microstructure, crystallography, and mechanical properties of laser beam welded AISI 904L super austenitic stainless steel

This research examines the crystallography, microstructure, and mechanical properties of AISI 904L super austenitic stainless steel (SASS) joint by laser beam welding (LBW). The results indicated that the B3 and B4 specimen’s weld metal (WM) microstructure (the minimum value at the welding heat input of 0.117 kJ/mm and the maximum value at the welding heat input of 0.200 kJ/mm) comprised almost all austenite (dendritic + interdendritic) phases. Some Cr23C6 and Cr2N precipitates appeared at the grain boundaries and in the interdendritic region due to post-weld heat treatment (PWHT). Besides, it was obtained that the dendritic structure increased due to the rise in heat input. While most of the grains in WM displayed orientation in [111] and [101], it was detected that they displayed orientation in [001] and [101] with PWHT. While the high-angle grain boundary (HAGB) ratio of the B4 specimen was found to be high, the low-angle grain boundary (LAGB) ratio of the B4H specimen was found to be also high. In addition, the KAM was reduced with the effect of PWHT. Kurdjumov-Sachs (K-S) and Nishiyama-Wasserman (NW) orientation between grains with FCC/BCC structure was observed in WMs of B4 and B4H specimens. The highest mechanical properties were mostly obtained in the specimens joined by the lowest welding heat input. Fracture surfaces of tensile and impact samples of laser welded joints showed mixed mode fractures, i.e. ductile and partially cleavage fractures.

Effect of post-weld heat treatment on heat affected zone microstructure of additively manufactured Inconel 718

Laser powder bed fusion for metals is a method of producing end use components for industrial use. Powder bed fusion machines are relatively small, and are usually used to create only the critical part of the larger assembly. Therefore, L-PBF manufactured parts must be attached to each other for example by welding. The industrial world needs to be able to join the printed superalloy components to the traditionally manufactured components to reach better corrosion, wear and/or heat resistance in selected parts in an assembly. The problem is that there is limited amount of information about the suitable welding parameter values for these applications. This study examines how the standard heat treatment cycles affect to the quality of the weld, and if the post-heat treatment is reducing undesired phases in the heat affected zone. Test has shown that post heat treatment highlights cuboidal shaped niobium rich carbides throughout the material to the heat affected zone grain boundaries.