As a crucial component of refrigeration and heat pump system, the evaporator performance directly affects system efficiency. Due to the lubricating oil in the compressor circulating into the evaporator, studying the nucleate boiling heat transfer (NBHT) of refrigerant-oil mixture is of greater practical and guiding significance. Surface modification technology has opened up a new avenue for enhancing NBHT of refrigerant-oil mixture. Therefore, experimental study was conducted on NBHT characteristics of R134a-POE mixture and R1234ze(E)-POE mixture on smooth surface, initial laser-ablated surface, stabilized laser-ablated surface, machined surface, and composite processed surface. The effects of oil concentration (ω), surface microstructure and surface wettability on NBHT of refrigerant were discussed and analyzed, and the underlying heat transfer mechanisms were elucidated. The research indicates that for NBHT of refrigerant-oil mixture, surface microstructure has a greater impact than surface wettability. To enhance heat transfer coefficient (HTC), it is crucial to establish a surface pattern comprising alternating regions of high and low nucleation sites to mitigate bubble interaction and coalescence. Once this objective is attained, enhancing surface wettability can be contemplated. The addition of oil promotes foaming and induces tornado-shaped bubble group, which facilitate heat transfer. However, the rise in mixture viscosity and surface tension exerts a more pronounced adverse effect on heat transfer, outweighing the positive impacts of foaming and tornado-shaped bubble group. Consequently, the presence of oil diminishes HTC. And as ω and heat flux increase, HTC further decreases. Additionally, the increase in vaporization nuclei on modified surface leads to a higher local ω, the increase in ω further weakens the enhanced heat transfer effect of modified surface, and thus narrows the difference in HTC among various modified surfaces. The research results aim to uncover the mechanisms by which surface wettability, surface microstructure, and lubricating oil affect NBHT of refrigerant.
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