Abstract This paper employs finite element simulation techniques to devise an innovative array-type petal-shaped pulsed eddy current testing probe and investigates its distinctions related to conventional cylindrical probes. Within the simulation framework, a thorough comparative analysis of the detection capabilities of the two probe types is conducted, encompassing an examination of the eddy current regions formed, the impact of lift-off effects and sensitivity to circular corrosion defects. The simulation outcomes reveal that the probe designed in this study exhibits a more extensive detection range and superior detection performance in comparison to its counterparts. This observation holds significance for defect detection in coated materials and the refinement of pulsed eddy current testing probe designs.